2009 VOLVO S40 service

09 Maintenance and servicing
Replacing bulbs
09``225 High beam bulb (halogen)
G019136
Halogen high beam bulb1. Open the hood.
2. Remove the headlight housing (see
page 223).
3. Remove the cover on the upper side of the
headlight housing by turning it counter-
clockwise.
NOTE
The halogen high beam bulb has a different
socket on vehicles equipped with Bi-
Xenon
Ÿ headlights. On these models, pull
the bulb straight out.
WARNING
Bi-Xenon
Ÿ headlights (option) – due to the
high voltage used by these headlights, the
Bi-XenonŸ bulbs should only be replaced by
a trained and qualified Volvo service tech-
nician.
4. Driver's side headlight: Turn the bulb
holder counterclockwise.
Passenger's side headlight: Turn the bulb
holder clockwise.
5. Pull out the bulb holder and replace the
bulb.
6. Reinstall the bulb holder. It can only be
installed in one position.
7. Reinstall the cover on the upper side of the
headlight housing by turning it clockwise.
8. Reinstall the headlight housing (see
page 223).
Parking light bulb
G019145
1. Open the hood.
2. Remove the headlight housing, see
page 223.
3. Remove the cover on the upper side of the
headlight housing by turning it counter-
clockwise.
4. Pull out the bulb holder.
5. Replace the bulb.
6. Press the bulb holder back into position. It
will click into place.
7. Reinstall the cover on the upper side of the
headlight housing by turning it clockwise.
8. Reinstall the headlight housing.

09 Maintenance and servicing
Replacing bulbs
09``227
6. Insert a new bulb by turning it clockwise
(the profile on the bulb holder will corre-
spond with the profile in the base of the
bulb).
7.
Reinsert the bulb holder. The mark TOP
should be upward.Removing the taillight bulb holder
G020916
All bulbs in the taillight cluster can be replaced
from the trunk. To access the bulb holders:
1. Switch off all lights and turn the key to
position0.2. Remove the covers in the left/right panels
to access the bulb holders.
3. Disconnect the wiring connector from the
affected bulb holder.
4. Press the catches together and pull out the
bulb holder.
5. Replace the defective bulb.
6. Press the bulb holder into place and rein-
stall the cover.
Location of taillight bulbs
G018055
Location of taillight bulbs
Brake light (LED)
1
TaillightParking lightFog light (driver's side only)Turn signalBack-up lightNOTE
If the message indicating a burned out bulb
remains in the information display after the
bulb has been replaced, consult a trained
and qualified Volvo service technician.High-level brake lightThese bulbs should only be replaced by a
trained and qualified Volvo service technician.
1The wiring to the LED brake lights is permanently connected to the bulb holder. It should not be removed.

09 Maintenance and servicingFuses
09230
Replacing fusesThere are relay/fuse boxes located in the
engine compartment and the passenger com-
partment.
If an electrical component fails to function, this
may be due to a blown fuse. The easiest way
to see if a fuse is blown is to remove it.
To do so:
1. Pull the fuse straight out. If a fuse is difficult
to remove, special fuse removal tools are
located on the inside of the fuse box cov-
ers.
2. From the side, examine the curved metal
wire in the fuse to see if it is intact.
3. If the wire is broken, insert a new fuse of
thesame color and amperage (written on
the fuse).
If fuses burn out repeatedly, have the electrical
system inspected by a trained and qualified
Volvo service technician.
WARNING
Never use metal objects or fuses with higher
amperage than those stated on the follow-
ing pages. Doing so could seriously damage
or overload the vehicle's electrical system.

09 Maintenance and servicing
Fuses
09``231 Fuse box in the engine compartment
G007446
The fuse box in the engine compartment has
positions for 36 fuses.•
Fuses 1–18 are relays/circuit breakers and
should only be removed or replaced by an
authorized Volvo service technician.
•
Fuses 19–36 may be changed at any time
when necessary.
Several extra fuses and a fuse removal tool to
assist in removing/replacing fuses can be
found on the underside of the fuse box cover
in the engine compartment.

11 SpecificationsFuel, oils, and fluids
11268
Category
Specification
Capacity
Washer fluid reservoir
Use washer fluid solvent in cold weather con-
ditions.
6.8 US quarts (6.5 liters)
Air conditioning system
Refrigerant – R134a
1.2 lbs. (530 grams)
NOTE
The transmission oil does not normally need
to be changed during the service life of the
vehicle. However, it may be necessary to
replace the oil if the vehicle is often driven
in areas of sustained temperature extremes
(hot or cold), when towing a trailer over long
distances, for prolonged driving in moun-
tainous areas, or if the vehicle is often driven
short distances in temperatures under 40 °F
(5 °C).

11 Specifications
Engine oil
11
269 Oil specifications
Engine oil must meet the minimum ILSAC
specification GF-4, API SL, or ACEA A1/B1.
Lower quality oils may not offer the same fuel
economy, engine performance, or engine pro-
tection.
Volume: 6.1 US qts (5.8 liters).
Volume between the MIN and Max marks on
the dipstick: approximately 1.4 US qts (1.3 lit-
ers).
Volvo recommends Castrol.
Depending on your driving habits, premium or
synthetic oils may provide superior fuel econ-
omy and engine protection. Consult your Volvo
retailer or a trained and qualified Volvo service
technician for recommendations on premium
or synthetic oils.
Oil additives must not be used.
NOTE
Synthetic oil is not used when the oil is
changed at the normal service intervals.
This oil is only used at customer request, at
additional charge. Please consult a trained
and qualified Volvo service technician.
Oil viscosity (stable ambient
temperatures)
G023491
Operation in hot climatesWhen temperatures exceed 104° F (40° C) in
your area, Volvo recommends, for the protec-
tion of your engine, that you use a heavier
weight oil, such as such as SAE 5W-40 or
0W-40. See the viscosity chart.Operation in temperate climatesIncorrect viscosity oil can shorten engine life.
Under normal use when temperatures do not
exceed 104° F (40° C), SAE 5W-30 will provide
good fuel economy and engine protection. See
the viscosity chart.Extreme engine operationSynthetic oils meeting SAE 0W-30 or 0W-40
and complying with oil quality requirements arerecommended for driving in areas of sustained
temperature extremes (hot or cold), when tow-
ing a trailer over long distances, and for pro-
longed driving in mountainous areas.
American Petroleum Institute (API)
symbol
G022917
The API Service Symbol "donut" is divided into
three parts:•
The upper section describes the oil's per-
formance level.
•
The center identifies the oil's viscosity.
•
The lower section indicates whether the oil
has demonstrated energy-conserving
properties in a standard test in comparison
to a reference oil.

11 Specifications
Electrical system
11
273
Bulb
Output
Type
Extra high beam (models with Active Bi-Xenon
Ÿ headlights only)
55W
H7
Brake light, back-up light, rear fog light
21W
P21W
Turn signal, front/rear (applies to models with halogen headlights)
21W
PY21W
Turn signal, front/rear (models with Active Bi-Xenon
Ÿ headlights)
24W
P21/5W
Rear parking light, side marker light
5W
P21/W5
Footwell lighting, cargo compartment light, license plate lighting
5W
C5W
Vanity mirror
1.2W
Festoon
Front parking light, side turn signal
5W
W5W
Front fog light (option)
35W
H8
Glove compartment light
3W
Festoon
NOTE
For information regarding any other bulbs
not mentioned in this section, please con-
tact your Volvo retailer or a trained and
authorized Volvo service technician.

11 Specifications
Volvo programs
11
275 Volvo On Call Roadside Assistance
Your new Volvo comes with a four year ON
CALL roadside assistance. Additional informa-
tion, features, and benefits are described in a
separate information package in your glove
compartment.
If you require assistance, dial:
American customers: 1-800-638-6586
(1-800-63-VOLVO)
Canadian customers: 1-800-263-0475Technician certificationIn addition to Volvo factory training, Volvo sup-
ports certification by the National Institute for
Automotive Service Excellence (A.S.E.). Certi-
fied technicians have demonstrated a high
degree of competence in specific areas.
Besides passing exams, each technician must
also have worked in the field for two or more
years before a certificate is issued. These pro-
fessional technicians are best able to analyze
vehicle problems and perform the necessary
maintenance procedures to keep your Volvo at
peak operating condition.