CO(H6DO)-2
General Description
COOLING
1. General Description
A: SPECIFICATION
•Outside temperature: Less than 35°C (95°F)
Cooling systemElectric fan + Forced engine coolant circula-
tion system
To t a l e n g i n e c o o l a n t c a p a c i t y2(US qt, Imp qt) Approx. 7.2 (7.6, 6.3)
Wa t er p u mp
Ty p e C e n t r i f u g a l i m p e l l e r t y p e
Discharge performance I
Discharge rate
2 (US gal, Imp gal)/min)320 (84.5, 70.4)
Pump speed — Discharge pressure 5,500 rpm — 176.5 kPa (5.0 mAq)
Engine coolant temperature 80°C (176°F)
Impeller diameter mm (in) 73.2 (2.88)
Number of impeller vanes 6
Number of pump sprocket teeth 22
Thermostat
Ty p eWa x p el l et t yp e
Starting temperature to open 80 — 84°C (176 - 183°F)
Fully opens 95°C (203°F)
Va l ve l i f t m m ( i n ) 9 . 0 ( 0 . 3 5 4 ) o r m o r e
Va l ve b o r e m m ( i n ) 3 5 ( 1 . 3 8 )
Radiator fan
Motor inputMain fan W 160
Sub fan W 160
Fan di a me t er / B la deMain fan 320 mm (12.60 in)/5
Sub fan 320 mm (12.6 in)/7
Radiator
Ty p e C r o s s f l o w , p r e s s u r e t y p e
Core dimensions Width×Height×Thickness mm (in) 674.2 × 478.6 × 27 (26.543 × 18.842 × 1.06)
Pressure range in which
cap valve is openkPa (kg/cm2, psi)Above: 108±15 (1.1±0.15, 16±2)
Below: The atmospheric pressure or less
FinsCorrugated fin type
Reservoir tank Capacity2(US qt, Imp qt) 0.45 (0.48, 0.40)
A/C compressor load
Engine coolant temperature
Increase: less than 95°C
(203°F)
Decrease: less than 92°C
(198°F)
Increase: 95 — 101°C
(203 — 214°F)
Decrease: 92 — 99°C
(198 — 210°F)
Increase: more than 102°C
(216°F)
Decrease: more than
100°C (212°F)
OFF 0% Refer to fig. (1) 100%
ONMiddle pressure switch OFF Refer to fig. (2) 100%
Middle pressure switch ON Refer to fig. (3) 100%
EN(H6DO)(diag)-27
Subaru Select Monitor
ENGINE (DIAGNOSTICS)
4. READ CURRENT DATA FOR ENGINE (NORMAL MODE)
1) On the «Main Menu» display screen, select the {Each System Check} and press the [YES] key.
2) On the «System Selection Menu» display screen, select the {Engine} and press the [YES] key.
3) Press the [YES] key after the information of engine type has been displayed.
4) On the «Engine Diagnosis» display screen, select the {Current Data Display/Save}, and then press the
[YES] key.
5) On the «Data Display Menu» screen, select the {Data Display} and press the [YES] key.
6) Using the scroll key, scroll the display screen up or down until the desired data is shown.
•A list of the support data is shown in the following table.
Description Display Unit of measure Note (at idling)
Engine load Engine load % 3.5%
Engine coolant temperature signal Coolant Temp. °C or °F≥ 75°C or 167°F (After
engine is warmed-up.)
A/F compensation 1 A/F Compensation 1 % 3.1%
A/F learning 1 A/F learning 1 % 0.0%
A/F compensation 2 A/F Compensation 2 % 4.7%
A/F learning 2 A/F learning 2 % 0.0%
Intake manifold absolute pressure Mani. Absolute PressuremmHg, kPa,
inHg or psig
200 — 300 mmHg, 26.7 —
40 kPa, 7.8 — 11.8 inHg or
3.8 — 5.8 psig
Engine speed signal Engine speed rpm 600 — 800 rpm
Meter vehicle speed signal Meter vehicle speed km/h or MPH 0 km/h or 0 MPH
Ignition timing signal Ignition timing deg 13 — 15 deg
Intake air temperature signal Intake air temperature °C or °F (Ambient air temperature)
Amount of intake air Mass Air Flow g/s or lb/m 3.8 g/s or 0.5 lb/m
Throttle opening angle signal Throttle valve angle % 1.2 — 1.6%
Fr o nt ox yg e n se n so r vo lt a g e val ue 1Fr o n t oxy ge n s en s or vol t ag e
value 1V0.035 V
Fr o nt ox yg e n se n so r vo lt a g e val ue 2Fr o n t oxy ge n s en s or vol t ag e
value 2V0.020 V
Battery voltage Battery Voltage V 12 — 14 V
Mass air flow voltage Mass air flow voltage V 1.1 — 1.2 V
Injection 1 pulse width Injection 1 pulse width ms 2.82 ms
Injection 2 pulse width Injection 2 pulse width ms 2.82 ms
Knock sensor compensation Knock correction deg 0 deg
Atmospheric pressure signal Atmospheric pressuremmHg, kPa,
inHg or psig(Atmospheric pressure)
Intake manifold relative pressureIntake manifold relative pres-
sure
mmHg, kPa,
inHg or psig
(Intake manifold absolute
pressure — atmospheric
pressure)
Acceleration opening angle signal Acceleration opening angle % 0%
Radiator fan output Radiator fan output % 0%
Purge control solenoid valve duty ratio CPC Duty % 0 — 3%
Generator duty ALT duty % 0%
Fuel pump duty Fuel pump duty % 33%
Va r i a b l e va l v e t i m i n g a d v a n c e a n g l e a m o u n t R V V T a d va n c e a n g l e a m o u n t R d e g 0 d e g
Va r i a b l e va l v e t i m i n g a d v a n c e a n g l e a m o u n t L V V T a d va n c e a n g l e a m o u n t L d e g 0 d e g
Oil flow control solenoid valve duty R OCV duty R % 9.4%
Oil flow control solenoid valve duty L OCV duty L % 9.4%
Oil flow control solenoid valve current R OCV current R mA 64 mA
Oil flow control solenoid valve current L OCV current L mA 64 mA
Fr o nt ox yg e n ( A / F) s en so r cu r r en t va l ue 1 A / F s en s or cu r r e nt va l ue 1 mA 0 . 0 m A
Fr o nt ox yg e n ( A / F) s en so r cu r r en t va l ue 2 A / F s en s or cu r r e nt va l ue 2 mA 0 . 0 m A
Fr o nt ox yg e n ( A / F) s en so r r es is t an ce val ue 1 A / F s en s or r e si st a nc e val u e 1Ω31 Ω
LU(H6DO)-2
General Description
LUBRICATION
1. General Description
A: SPECIFICATION
Recommended oil:
Those with an API standard SM “Energy Conserving” logo.
ILSAC standard GF-4 ”Star burst mark” label on the container
CAUTION:
When replenishing oil, it does not matter if the oil to be added is a different brand from that in the en-
gine; however, use oil having the API standard and SAE viscosity No. designated by SUBARU.
NOTE:
If the vehicle is used in areas with very high temperatures or for other heavy duty applications, the following
viscosity oils must be used: API standard: SM or SL
SAE viscosity No.: 30, 40, 10W-50, 20W-40, 20W-50
Lubrication methodForced lubr ication
Oil pump
Pump typeTr o c h o i d t y p e
Number of teethInner rotor 7
Outer rotor 8
Outer rotor diameter × thickness mm (in) 86 × 13 (3.39 × 0.51)
Tip clearance between inner and outer rotors mm (in) 0.04 — 0.14 (0.0016 — 0.0055)
Side clearance between inner rotor and pump case mm (in) 0.020 — 0.046 (0.0008 — 0.0018)
Case clearance between outer rotor and pump case mm (in) 0.110 — 0.175 (0.0043 — 0.0069)
Oil filter
Filter typeFull-flow filter type
Filtration areacm2 (sq in)1,300 (201.5)
By-pass valve opening pressurekPa (kg/cm2, psi)160 (1.63, 23.2)
Outer diameter × width mm (in) 80 × 75 (3.15 × 2.95)
Installation screw specifications M 20 × 1.5
Relief valve working pressurekPa (kg/cm2, psi)708 (7.2, 102.7)
Oil pressure
switch
Ty p eImmersed contact point type
Operating voltage — Power consumption 12 V — 3.4 W or less
Wa r ni n g l ig h t o p era t i ng pr e ss ur ekPa (kg/cm2, psi)15 (0.15, 2.2)
Proof pressurekPa (kg/cm2, psi)980 (10.0, 142) or more
Engine oil
Capacity (at overhaul)2(US qt, Imp qt) 7.2 (7.6, 6.3)
When replacing engine oil and oil filter2(US qt, Imp qt) 5.7 (6.0, 5.0)
When replacing engine oil only2(US qt, Imp qt) 5.5 (5.8, 4.8)
(1) SAE viscosity No. and applicable temperature
(2) Recommended
LU-02149
( C) -30 -20 -15 0 15 30 40
-22 -4 5 32 59 86 104
SAE (1)
( F)
5W-30 (2)
10W-30, 10W-40
ME(H6DO)-3
General Description
MECHANICAL
Camshaft
Thrust clearance mm (in)Intake Standard 0.075 — 0.135 (0.0030 — 0.0053)
Exhaust Standard 0.030 — 0.090 (0.0012 — 0.0035)
Cam lobe height mm (in)Intake
HIGH Standard 42.09 — 42.19 (1.6571 — 1.6610)
LOW1 Standard 38.14 — 38.24 (1.5016 — 1.5055)
LOW2 Standard 35.44 — 35.54 (1.3953 — 1.3992)
Exhaust Standard 41.65 — 41.75 (1.6398 — 1.6437)
Cam base circle diameter mm (in)Intake
HIGH Standard 32.00 (1.2598)
LOW1 Standard 31.84 (1.2535)
LOW2 Standard 31.84 (1.2535)
Exhaust Standard 32.00 (1.2598)
Journal O.D. mm (in)Fr o nt S ta n da r d 3 7. 9 46 — 3 7 . 96 3 ( 1 . 49 3 9 — 1. 4 9 46 )
Except for front Standard 25.946 — 25.963 (1.0215 — 1.0222)
Oil clearance mm (in) Standard 0.037 — 0.072 (0.0015 — 0.0028)
Cylinder
head
Flatness mm (in) Standard 0.02 (0.0008)
Inner diameter of valve lifter hole mm (in) 32.994 — 33.016 (1.2990 — 1.2998)
Standard height mm (in) 124±0.05 (4.88±0.0020)
Va l ve s e a t
Refacing angle90°
Contacting width mm (in)Intake Standard 1.0 (0.039)
Exhaust Standard 1.5 (0.059)
Va l ve g u i d eInside diameter mm (in) 5.500 — 5.512 (0.2165 — 0.2170)
Protrusion above head mm (in) 11.4 — 11.8 (0.449 — 0.465)
Va l ve
Head edge thickness mm (in)Intake Standard 1.0 (0.039)
Exhaust Standard 1.2 (0.047)
Stem outer diameter mm (in)Intake 5.455 — 5.470 (0.2148 — 0.2154)
Exhaust 5.445 — 5.460 (0.2144 — 0.2150)
Stem oil clearance mm (in)Intake Standard 0.030 — 0.057 (0.0012 — 0.0022)
Exhaust Standard 0.040 — 0.067 (0.0016 — 0.0026)
Overall length mm (in)Intake 99.7 (3.925)
Exhaust 105.2 (4.142)
Outer diameter of valve lifter mm (in) 32.959 — 32.975 (1.2976 — 1.2982)
Va l ve s p r i n g
Free length mm (in)IntakeInner 39.55 (1.5571)
Outer 41.18 (1.6213)
Exhaust 46.32 (1.8236)
SquarenessIntakeInner 2.5°1.7 mm (0.067 in)
Outer 2.5°1.8 mm (0.071 in)
Exhaust 2.5°2.0 mm (0.079 in)
Cylinder
block
Standard height mm (in) 202 (7.95)
Cylinder inner diameter mm (in) StandardA89.205 — 89.215 (3.5120 — 3.5124)
B89.195 — 89.205 (3.5116 — 3.5120)
Cylindricality mm (in) Standard 0.030 (0.0012)
Out-of-roundness mm (in) Standard 0.010 (0.0004)
Piston clearance mm (in) Standard –0.010 — 0.010 (–0.0004 — 0.0004)
PistonOuter diameter mm (in)
StandardA89.205 — 89.215 (3.5120 — 3.5124)
B89.195 — 89.205 (3.5116 — 3.5120)
0.25 (0.0098) OS 89.445 — 89.465 (3.5215 — 3.5222)
0.50 (0.0197) OS 89.695 — 89.715 (3.5313 — 3.5321)
Inner diameter of piston pin hole Standard 22.000 — 22.006 (0.8661 — 0.8664)
Piston pin
Outer diameter mm (in) Standard 21.994 — 22.000 (0.8659 — 0.8661)
Standard clearance between piston and piston
pinmm (in) Standard 0.004 — 0.008 (0.0002 — 0.0003)
ME(H6DO)-59
Cylinder Head
MECHANICAL
3) Measure the flatness of the cylinder head sur-
face that mates with crankcase using a straight
edge (A) and thickness gauge (B).
Flatness:
Standard
0.02 mm (0.0008 in)
Standard height of cylinder head:
124±0.05 mm (4.88±0.0020 in)
NOTE:
Uneven torque for the cylinder head nuts can
cause warping. When reinstalling, pay special at-
tention to the torque so as to tighten evenly.
2. VALVE SEAT
Inspect the intake and exhaust valve seats, and
correct the contact surfaces with a valve seat cutter
if they are defective or when valve guides are re-
placed.
Valve seat width W:
Intake
Standard
1.0 mm (0.039 in)
Exhaust
Standard
1.5 mm (0.059 in)
3. VALVE GUIDE
1) Check the clearance between valve guide and
stem. The clearance can be checked by measuring
respectively the outer diameter of valve stem and
inner diameter of valve guide with a micrometer.
Clearance between the valve guide and valve
stem:
Standard
Intake
0.030 — 0.057 mm (0.0012 — 0.0022 in)
Exhaust
0.040 — 0.067 mm (0.0016 — 0.0026 in)
2) If the clearance between valve guide and stem
exceeds the standard, replace the valve guide or
valve itself whichever shows greater amount of
wear or damaged and etc. See the following proce-
dure for valve guide replacement.
Valve guide inner diameter:
5.500 — 5.512 mm (0.2165 — 0.2170 in
Valve stem outer diameters:
Intake
5.455 — 5.470 mm (0.2148 — 0.2154 in)
Exhaust
5.445 — 5.460 mm (0.2144 — 0.2150 in)
(1) Place the cylinder head on ST1 with the
combustion chamber upward so that valve
guides fit the holes in ST1.
(2) Insert the ST2 into valve guide and press it
down to remove the valve guide.
ST1 18250AA010 CYLINDER HEAD TABLE
ST2 499765700 VALVE GUIDE REMOVER
(A)
(B)
ME-00551
ME-00127
WME-00553
WI-13
Basic Diagnostic Procedure
WIRING SYSTEM
F: ABBREVIATION IN WIRING DIA-
GRAMS
Abbr. Full name
A/C Air conditioner
A/FAir/Fuel
(Air fuel ratio sensor)
ABS Anti-lock Brake System
ACC Accessor y
AT E l e c t r o n i c a l l y c o n t r o l l e d f u l l y - a u t o m a t i c
AUX Auxiliar y
AW D A ll W he e l D r i ve
CAN Controller Area Network
CPC Canister Purge Control
CPU Central Processing Unit
ECM Engine Control Module (ECM)
EEPROMElectronically Erasable and Programma-
ble Read Only Memory
F/B Fuse & Relay box
FWD Front Wheel Drive
H/L Headlight
I/F Interface
IG Ignition
L, LH Left Hand
LCD Liquid Crystal Display
M/B Main fuse box
MFD Multi Function Display
OP Optional Parts or Open
PWM Pulse Width Modulation
R, RH Right Hand
SBF Slow Blow Fuse
ST Starter
TCS Traction Control System
TCM AT Control Module
TPM Tire Pressure Monitor
TV Television
U, UP Up
VDC Vehicle Dynamics Control
VVL Variable Valve Lift