2009 SATURN VUE HYBRID check engine

{CAUTION
Heater and radiator hoses, and
other engine parts, can be very
hot. Do not touch them. If you do,
you can be burned.
Do not run the engine if there is a
leak. If you run the engine, it
could lose all coolant. That could
cause an engine re, and you
could be burned. Get any leak
xed before you drive the vehicle.
If there seems to be no leak, with
the engine on, check to see if
the electric engine cooling fan is
running. If the engine is overheating,
the fan should be running. If it is
not, your vehicle needs service.
Turn off the engine.
Notice:Engine damage from
running the engine without
coolant is not covered by the
warranty.Notice:Using coolant other than
DEX-COOL
®can cause premature
engine, heater core, or radiator
corrosion. In addition, the engine
coolant could require changing
sooner, at 30,000 miles
(50 000 km) or 24 months,
whichever occurs rst. Any
repairs would not be covered by
the vehicle warranty. Always
use DEX-COOL
®(silicate-free)
coolant in the vehicle.
How to Add Coolant to the
Coolant Surge Tank
Notice:This vehicle has a
specic coolant ll procedure.
Failure to follow this procedure
could cause the engine to
overheat and be severely
damaged.
If you have not found a problem yet,
check to see if coolant is visible
in the surge tank. If coolant is visible
but the coolant level is not at
between the MIN and MAX lines,
add a 50/50 mixture of clean,drinkable water and DEX-COOL
®
coolant at the coolant surge
tank, but be sure the cooling system,
including the coolant surge tank
pressure cap, is cool before you do
it. SeeEngine Coolant on
page 5-20for more information.
{CAUTION
Steam and scalding liquids from a
hot cooling system can blow out
and burn you badly. They are
under pressure, and if you turn
the coolant surge tank pressure
cap — even a little — they can
come out at high speed. Never
turn the cap when the cooling
system, including the coolant
surge tank pressure cap, is hot.
Wait for the cooling system and
coolant surge tank pressure cap
to cool if you ever have to turn
the pressure cap.
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3. Fill the coolant surge tank with
the proper DEX-COOL®coolant
mixture, to between the MIN
and MAX lines.
4. With the coolant surge tank
pressure cap off, start the engine
and let it run until you can feel
the upper radiator hose
getting hot. Watch out for the
engine cooling fan.By this time, the coolant level
inside the coolant surge
tank may be lower. If the level is
lower, add more of the proper
DEX-COOL
®coolant mixture to
the coolant surge tank until
the level reaches between the
MIN and MAX lines.
5. Then replace the pressure cap.
Be sure the pressure cap is
hand-tight.
Check the level in the surge
tank when the cooling system
has cooled down. If the coolant
is not at the proper level, repeat
Steps 1 through 3 and reinstall the
pressure cap. If the coolant still
is not at the proper level when the
system cools down again, see
your dealer/retailer.
Engine Coolant
The cooling system in your vehicle
is lled with DEX-COOL®engine
coolant. This coolant is designed to
remain in your vehicle for ve years
or 150,000 miles (240 000 km),
whichever occurs rst, if you add
only DEX-COOL
®extended life
coolant.
The following explains your cooling
system and how to add coolant
when it is low. If you have a problem
with engine overheating, see
Engine Overheating on page 5-23.
A 50/50 mixture of clean, drinkable
water and DEX-COOL
®coolant will:
Give freezing protection down
to−34°F (−37°C).
Give boiling protection up to
265°F (129°C).
5-20 Service and Appearance Care
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Protect against rust and
corrosion.
Help keep the proper engine
temperature.
Let the warning lights and gages
work as they should.
Notice:Using coolant other than
DEX-COOL
®can cause premature
engine, heater core, or radiator
corrosion. In addition, the engine
coolant may require changing
sooner, at the rst maintenance
service after each 30,000 miles
(50 000 km) or 24 months,
whichever occurs rst. Any
repairs would not be covered by
the vehicle warranty. Always
use DEX-COOL
®(silicate-free)
coolant in the vehicle.
What to Use
Use a mixture of one-half clean,
drinkable water and one-half
DEX-COOL
®coolant which will not
damage aluminum parts. If you
use this coolant mixture, you do not
need to add anything else.
{CAUTION
Adding only plain water to the
cooling system can be dangerous.
Plain water, or some other liquid
such as alcohol, can boil before
the proper coolant mixture will.
The vehicle’s coolant warning
system is set for the proper
coolant mixture. With plain water
or the wrong mixture, the engine
could get too hot but you would
not get the overheat warning. The
engine could catch re and you or
others could be burned. Use a
50/50 mixture of clean, drinkable
water and DEX-COOL
®coolant.Notice:If an improper coolant
mixture is used, the engine could
overheat and be badly damaged.
The repair cost would not be
covered by the vehicle warranty.
Too much water in the mixture
can freeze and crack the engine,
radiator, heater core, and
other parts.
If you have to add coolant more
than four times a year, have
your dealer/retailer check your
cooling system.
Notice:If extra inhibitors and/or
additives are used in the
vehicle’s cooling system, the
vehicle could be damaged. Use
only the proper mixture of
the engine coolant listed in this
manual for the cooling system.
SeeRecommended Fluids
and Lubricants on page 6-11for
more information.
Service and Appearance Care 5-21
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Checking Coolant
The surge tank is located on
the driver side of the engine
compartment. SeeEngine
Compartment Overview on
page 5-10for more information
on location.
{CAUTION
Turning the surge tank pressure
cap when the engine and radiator
are hot can allow steam and
scalding liquids to blow out and
burn you badly. Never turn the
surge tank pressure cap — even
a little — when the engine and
radiator are hot.
The vehicle must be on a level
surface. When your engine is cold,
the coolant level should be
between the MIN and MAX lines.
Adding Coolant
If you need more coolant, add the
proper DEX-COOL
®coolant mixture
at the surge tank, but only when
the engine is cool. SeeCooling
System on page 5-17for instructions
on “How to Add Coolant to the
Coolant Surge Tank”.
{CAUTION
You can be burned if you spill
coolant on hot engine parts.
Coolant contains ethylene glycol,
and it will burn if the engine parts
are hot enough. Do not spill
coolant on a hot engine.
When replacing the pressure cap,
make sure it is hand-tight and
fully seated.
Coolant Surge Tank
Pressure Cap
Notice:If the pressure cap is not
tightly installed, coolant loss
and possible engine damage may
occur. Be sure the cap is
properly and tightly secured.
If you need to replace your coolant
surge tank pressure cap, see
your retailer.
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Notice:Ignoring these steps
could result in costly damage to
the vehicle that would not be
covered by the warranty.
Trying to start the vehicle by
pushing or pulling it will not work,
and it could damage the vehicle.
1. Check the other vehicle. It
must have a 12-volt battery with
a negative ground system.
Notice:If the other vehicle’s
system is not a 12-volt system
with a negative ground, both
vehicles can be damaged. Only
use vehicles with 12-volt systems
with negative grounds to jump
start your vehicle.
2. Get the vehicles close enough so
the jumper cables can reach, but
be sure the vehicles are not
touching each other. If they are, it
could cause a ground connection
you do not want. You would not
be able to start your vehicle, and
the bad grounding could damage
the electrical systems.To avoid the possibility of the
vehicles rolling, set the parking
brake rmly on both vehicles
involved in the jump start
procedure. Put an automatic
transmission in P (Park) or
a manual transmission in
N (Neutral) before setting the
parking brake.
Notice:If you leave the radio or
other accessories on during
the jump starting procedure, they
could be damaged. The repairs
would not be covered by the
warranty. Always turn off
the radio and other accessories
when jump starting the vehicle.
3. Turn off the ignition on both
vehicles. Unplug unnecessary
accessories plugged into the
cigarette lighter or the accessory
power outlet. Turn off the radio
and all lamps that are not needed.
This will avoid sparks and help
save both batteries. And it could
save the radio!4. Open each vehicle’s hood and
locate the positive (+) and
negative (−) terminal locations of
the other vehicle. Your vehicle
has a remote positive (+) 12-volt
jump starting terminal (B) and
a remote negative (−) jump
starting terminal (A). You should
always use these remote
terminals instead of the terminals
on the battery. The remote
positive (+) terminal is located
inside the junction box located
above the engine cover. To
access the remote positive (+)
terminal, unlatch the box cover.
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5. The remote negative (−) terminal
is a stud on the driver side near
the underhood fuse block.
{CAUTION
Using a match near a battery can
cause battery gas to explode.
People have been hurt doing this,
and some have been blinded. Use
a ashlight if you need more light.
Be sure the battery has enough
water. You do not need to add
water to the battery installed in
your new vehicle. But if a battery
has ller caps, be sure the right
amount of uid is there. If it is
low, add water to take care of that
rst. If you do not, explosive gas
could be present.
(Continued)
CAUTION (Continued)
Battery uid contains acid that
can burn you. Do not get it on
you. If you accidentally get it in
your eyes or on your skin, ush
the place with water and get
medical help immediately.
{CAUTION
An electric fan can start up even
when the engine is not running
and can injure you. Keep hands,
clothing and tools away from any
underhood electric fan.
{CAUTION
Fans or other moving engine
parts can injure you badly. Keep
your hands away from moving
parts once the engine is running.6. Check that the jumper cables
do not have loose or missing
insulation. If they do, you could
get a shock. The vehicles could
be damaged too. Before you
connect the cables to the other
vehicle, here are some basic
things you should know.
Positive (+) will go to positive (+)
or to a remote positive
terminal (+) if the vehicle has one.
Negative (−) will go to a heavy,
unpainted metal engine part or to
a remote negative (−) terminal, if
the vehicle has one. Do not
connect positive (+) to
negative (−) or you will get a short
that would damage the battery
and maybe other parts too.
7. Connect the red positive (+)
cable to the remote positive (+)
terminal of your hybrid vehicle.
8. Do not let the other end touch
metal. Connect it to the
positive (+) terminal of the good
battery. Use a remote
positive (+) terminal if the other
vehicle has one.
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Capacities and Specications
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a For the air conditioning system refrigerant charge
amount, see the refrigerant caution label located under the hood. See your retailer for more information.
Cooling System 9.5 qt9.0 L
Engine Oil with Filter 5.0 qt4.7 L
Fuel Tank 18.0 gal68.1 L
Transmission (Bottom Pan Removal) 6.9 qt6.5 L
Wheel Nut Torque 100 ft lb140Y
All capacities are approximate. When adding, be sure to ll to the approximate level, as recommended in this
manual. Recheck uid level after lling.
Engine Specications
Engine VIN CodeTransmission Spark Plug Gap
2.4L L4 Engine ZAutomatic 0.040 in (1.01 mm)
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Maintenance
Schedule
Maintenance Schedule
Introduction.........................6-1
Maintenance
Requirements....................6-1
Your Vehicle and the
Environment......................6-2
Using the Maintenance
Schedule...........................6-2
Scheduled Maintenance......6-3
Additional Required
Services............................6-5
Maintenance Footnotes.......6-7
Owner Checks and
Services............................6-8
At Each Fuel Fill................6-8
At Least Once a Month......6-9
At Least Once a Year........6-9
Recommended Fluids
and Lubricants................6-11
Maintenance
Replacement Parts..........6-12
Engine Drive Belt
Routing...........................6-13
Maintenance Record.........6-14
Maintenance
Schedule
Introduction
Important: Keep engine oil at the
proper level and change as
recommended.
Maintenance
Requirements
Notice:Maintenance intervals,
checks, inspections, replacement
parts, and recommended uids
and lubricants as prescribed
in this manual are necessary to
keep this vehicle in good working
condition. Any damage caused
by failure to follow scheduled
maintenance might not be
covered by the vehicle warranty.
Maintenance Schedule 6-1
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