2009 RENAULT TWINGO RS Engine And Peripherals Workshop Manual

19D-3
ENGINE MOUNTING
Suspended engine mounting: Tightening torque
K9K
19D
120520
No. Description Tightening
torque (Nm)
(1) Right-hand rubber pad bolt on the body mounting62
(2) Gearbox left-hand rubber pad nut105
(3) Left hand suspended mounting bolt on the gearbox62
(4) Left-hand suspended mounting suppor t bolt on the body21
(5) Lower engine tie-bar bolts on the subframe105
(6) Engine tie-bar bolt on the gearbox105
(7) Right-hand suspended mounting support bolt on the engine62
(8) Right-hand suspended mounting support bolt on the body62

19D-4
ENGINE MOUNTING
Left-hand suspended engine mounting: Removal - Refitting
D4F or D7F
19D
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aRemove:
-the battery (see ) (80A, Battery),
-the battery tray (see Battery tray: Removal - Re-
fitting) (80A, Battery),
-the front left-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres),
-the petrol injection computer (see 17B, Petrol in-
jection, Petrol injection computer: Removal -
Refitting, page 17B-20) ,
-the petrol injection computer mounting bolts,
-the petrol injection computer mounting nuts.
aRemove:
-the engine wiring nut,
-the petrol injection computer mounting.
aMark the position of the left-hand suspended engine
mounting using an indelible pencil.aPut a 20 mm shim between the gearbox and the
front axle subframe. Equipment required
indelible pencil
Tightening torquesm
bolts of the left-hand
suspended engine
mounting cover62 N.m
left-hand suspended
engine mounting shaft105 N.m
bolts of the left-hand
suspended engine
mounting rubber pad
support21 N.m
bolts of the left-hand
suspended engine
mounting r ubber pad62 N.m
central nut of the left-
hand suspended engine
mounting shaft62 N.m
120778

19D-5
ENGINE MOUNTING
Left-hand suspended engine mounting: Removal - Refitting
D4F or D7F
19D
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove:
-the central nut (3) from the left-hand suspended
engine mounting shaft,
-the bolts (4) from the left-hand suspended engine
mounting rubber pad,
-the left-hand suspended engine mounting rubber
pad,
-the bolts (5) of the left-hand suspended engine
mounting rubber pad support.
aMove the wiring away from the left-hand suspended
engine mounting rubber pad support.
aRemove the rubber pad support from the left-hand
suspended engine mounting.
aRemove the electro-hydraulic unit (see Electro-hy-
draulic unit: Removal - Refitting) (21B, Sequential
gearbox).aRemove:
-the bolts (6) from the left-hand suspended engine
mounting cover,
-the cover from the left-hand suspended engine
mounting.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aRefit the cover of the left-hand suspended engine
mounting.
aTorque tighten the bolts of the left-hand suspend-
ed engine mounting cover (62 N.m).
120310
JH1
120310

19D-6
ENGINE MOUNTING
Left-hand suspended engine mounting: Removal - Refitting
D4F or D7F
19D
aTorque tighten the left-hand suspended engine
mounting shaft (105 N.m) (7) .
aRefit the electro-hydraulic unit (see Electro-hydrau-
lic unit: Removal - Refitting) (21B, Sequential
gearbox).
aRefit the rubber pad support for the left-hand sus-
pended engine mounting.
aTorque tighten the bolts of the left-hand suspend-
ed engine mounting rubber pad support (21
N.m).
aRefit the wiring on the left-hand suspended engine
mounting rubber pad support.
aRefit:
-the left-hand suspended engine mounting rubber
pad,
-the central nut of the left-hand suspended engine
mounting shaft.
aTorque tighten:
-the bolts of the left-hand suspended engine
mounting rubber pad (62 N.m),
-the central nut of the left-hand suspended en-
gine mounting shaft (62 N.m).II - FINAL OPERATION
aRemove the shim between the gearbox and the front
axle subframe.
aRefit:
-the petrol injection computer mounting,
-the petrol engine wiring nut.
aRefit:
-the petrol injection computer mounting nuts,
-the petrol injection computer mounting bolts,
-the petrol injection computer (see 17B, Petrol in-
jection, Petrol injection computer: Removal -
Refitting, page 17B-20) ,
-the front left-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres),
-the battery tray (see Battery tray: Removal - Re-
fitting) (80A, Battery),
-the battery (see ) (80A, Battery).
130485
JH1

19D-7
ENGINE MOUNTING
Left-hand suspended engine mounting: Removal - Refitting
K9K
19D
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aRemove:
-the battery (see ) (80A, Battery)
-the battery tray (see Battery tray: Removal - Re-
fitting) (80A, Battery),
-the diesel injection computer (see 13B, Diesel in-
jection, Diesel injection computer: Removal -
Refitting, page 13B-13) .aRemove:
-the front bolt (1) from the subframe,
-the rear bolt (2) from the subframe.
aPosition the (Mot. 1672).
aMark the position of the left-hand suspended engine
mounting. Special tooling required
Mot. 1672Low er engine support.
Tightening torquesm
mounting bolt on the
suspended engine
mounting unit62 N.m
suspended engine
mounting shaft105 N.m
mounting bolts on the
suspended engine
mounting body21 N.m
bolts of the suspended
mounting r ubber pad62 N.m
suspended engine
mounting rubber pad
shaft nut62 N.m
front subframe bolt62 N.m
rear subframe bolt105 N.m
120040

19D-8
ENGINE MOUNTING
Left-hand suspended engine mounting: Removal - Refitting
K9K
19D
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove:
-the central nut (3) of the suspended engine mount-
ing shaft,
-the bolts (4) of the suspended engine mounting
rubber pad,
-the rubber pad on the suspended engine mounting.
aCut the electrical wiring clip on the mounting on the
suspended engine mounting body (5) .
aUnclip the clutch control pipe on the mounting on the
suspended engine mounting body.
aRemove the bolts (6) from the mounting on the sus-
pended engine mounting body.
aRemove the mounting from the suspended engine
mounting body.aRemove:
-the bolts (7) from the mounting on the suspended
engine mounting unit,
-the mounting on the suspended engine mounting
unit.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aRefit the mounting onto the suspended engine
mounting unit.
aTorque tighten the mounting bolt on the suspend-
ed engine mounting unit ( 62 N.m).
121428
121428

19D-9
ENGINE MOUNTING
Left-hand suspended engine mounting: Removal - Refitting
K9K
19D
aTorque tighten the suspended engine mounting
shaft (105 N.m ) (8) .
aRefit the mounting on the suspended engine mount-
ing body.
aTorque tighten the mounting bolts on the sus-
pended engine mounting body (21 N.m).
aClip the clutch control pipe onto the mounting on the
suspended engine mounting body.
aRefit:
-the rubber pad on the suspended engine mounting,
-the suspended engine mounting shaft nut.
aTighten to torque:
-the bolts of the suspended mounting rubber
pad (62 N.m),
-the suspended engine mounting rubber pad
shaft nut (62 N.m).
aRefit a new electrical wiring clip on the left-hand sus-
pended engine mounting.
II - FINAL OPERATION
aRemove the (Mot. 1672).
aRefit:
-a new front bolt on the subframe,
-a new rear bolt on the subframe.
aTighten to torque:
-the front subframe bolt (62 N.m),-the rear subframe bolt (105 N.m).
aRefit:
-the diesel injection computer (see 13B, Diesel in-
jection, Diesel injection computer: Removal -
Refitting, page 13B-13) ,
-the battery tray (see Battery tray: Removal - Re-
fitting) (80A, Battery),
-the battery (see ) (80A, Battery).
130485

19D-10
ENGINE MOUNTING
Left-hand suspended engine mounting: Removal - Refitting
K4M
19D
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aRemove:
-the battery (see Battery: Removal - Refitting)
(80A, Battery),
-the petrol injection computer (see 17B, Petrol in-
jection, Petrol injection computer: Removal -
Refitting, page 17B-20) ,
-the air filter unit (see 12A, Fuel mixture, Air filter
unit: Removal - Refitting, page 12A-13) ,
-the battery tray (see Battery tray: Removal - Re-
fitting) (80A, Battery),
-the front left-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres),
-the front left-hand wheel arch liner (see Front
wheel arch liner: Removal - Refitting) (55A, Ex-
terior protection).
aMark the position of the left-hand suspended engine
mounting.aPut a 20 mm shim between the gearbox and the
sub-frame. Tightening torquesm
bolts of the suspended
engine mounting sup-
por t on the gearbox62 N.m
gearbox suspended
engine mounting rubber
pad shaft105 N.m
bolts of the suspended
engine mounting sup-
por t on the body21 N.m
bolts of the suspended
mounting r ubber pad62 N.m
suspended engine
mounting shaft nut62 N.m
120778