17B-26V7 MR-413-X44-17B000$060.mif
PETROL INJECTION
Fault finding – Features17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
Air conditioning function
The SIM32 computer manages a "Cold Loop" type air conditioning system:
–request for air conditioning by logical link,
–acquisition of pressure in the air conditioning circuit,
–vehicle speed
–air conditioning compressor control,
–fan unit control for the requirements of this function.
The injection computer reconstitutes the power absorbed by the air conditioning compressor and fast idle speed
requests by using the pressure acquired in the air conditioning circuit.
These signals are necessary for adapting the engine management (idling speed regulation, air flow correction, etc.),
for several reasons:
–air conditioning compressor efficiency,
–more engine ruggedness due to torque hesitation caused by the compressor clutching and declutching,
–helping the alternator.
Fan unit 1 and/or 2 requests are reconstituted according to the pressure in the air conditioning circuit and the vehicle
speed. In summary, there are more fan unit requests when the speed is low and the pressure is high.
OCS - Customised Oil Change Interval (does not concern Vdiag 44 and 4C).
This program takes into account the driving style of the user to warn him of the need for an oil service. It counts the
number of revs per minute since the last oil service, corrected by a factor dependent on the oil temperature. When
this number of revs per minute exceeds a certain threshold, the customer is alerted by a message on the instrument
panel informing him that an oil service is required.
After the oil service, the user must reset the oil service interval on the instrument panel.
To find out if the engine concerned uses this programming, consult ET840 Customised Oil Change Interval.
OBD
The OBD programs are as follows:
–catalytic converter fault finding,
–upstream sensor operational fault finding,
–misfire fault finding,
–fuel supply system fault finding.
The misfiring and fuel supply system fault finding is performed continuously. The operational fault finding for the
upstream sensor and the catalytic converter can be only be carried out once per journey, and can never take place
at the same time.
17B-28V7 MR-413-X44-17B000$070.mif
17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
1. OPERATING SAFETY
Activation of the warning lights
The SIM32 injection system manages the illumination of three warning lights according to the severity of the faults
detected, to inform the customer and to assist with fault finding.
The injection computer manages the activation of the warning lights on the instrument panel. These warning lights
illuminate during the starting phase and in the event of an injection fault or engine overheating.
The warning light activation commands are sent to the instrument panel.
Warning light illumination principle
When the ignition is switched on, the OBD (On Board Diagnostic) warning light is illuminated for approximately
3 seconds and is then extinguished.
If there is an injection fault (severity level 1), the SERVICE warning light is illuminated.
It indicates a reduced level of operation and a limited safety level.
The user must carry out repairs as soon as possible:
–motorised throttle valve,
–accelerator pedal potentiometer,
–inlet manifold pressure sensor,
–computer,
–actuator feed,
–the computer power supply,
–turbocharger pressure sensor (for D4FT 780).
For faults requiring the driver to stop the engine quickly, the severity level 2 warning light is illuminated.
If a fault causing excessive exhaust gas pollution is detected, the orange OBD warning light engine symbol is
illuminated:
–the light flashes if the fault could lead to a risk of destroying catalytic converter (destructive engine misfire). If this
happens, the vehicle must be stopped immediately.
–the light is permanently illuminated if the emission control standards are not met (pollutant engine misfire,
catalytic converter fault, oxygen sensor fault, inconsistency between the oxygen sensors and a fuel vapour
absorber fault).
Mileage travelled with fault
The parameter PR106 Mileage counter fault warning light illuminated displays the mileage covered and
illuminates one of the injection fault warning lights: fault severity level 1 (amber) and 2 (red). The parameter
PR105 Mileage counter OBD fault warning light illuminated displays the mileage covered and illuminates the
OBD warning light.
This counter is reset to 0 using the diagnostic tool via the command RZ001 Fault memory.
PETROL INJECTION
Fault finding – Role of components
17B-30V7 MR-413-X44-17B000$070.mif
PETROL INJECTION
Fault finding – Role of components17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
Injection computer:
The injection computer manages the entire system.
Its role is to define the engine optimum operating mode and to inform the driver (via the instrument panel, information
display, and buzzer) and to communicate with the other computers.
Fuel vapour recirculation solenoid valve:
The fuel vapour absorber works like a ''sponge'' for petrol vapours and enables gases coming from the tank to be
collected.
Upstream oxygen sensor:
This sensor measures the amount of oxygen in the exhaust gas.
The voltage supplied to the computer by the sensor indicates the amount of oxygen in the exhaust gas - a rich
mixture or a lean mixture - and a program is adopted accordingly.
Downstream oxygen sensor:
This sensor measures the amount of oxygen in the exhaust gas.
The voltage supplied to the computer by the sensor indicates the amount of oxygen in the exhaust gas - a rich
mixture or a lean mixture - and a program is adopted accordingly.
Pinking sensor:
The sensor detects engine knocking and sends its electrical signal to the injection computer.
Oil pressure sensor:
This sensor measures the engine oil pressure.
Turbocharger:
The turbocharger is used to supply the engine with more air.
Turbocharger pressure sensor:
This sensor indicates the pressure at the turbocharger air cooler outlet before the damper valve.
Ignition coil:
This acts both as an energy storage battery and a transformer. It generates high voltage ignition pulses and the
energy required to ignite the mixture.
Motorised throttle valve:
The motorised throttle valve supplies the engine with varying mixtures of fuel and air according to the load required.
This electronic control detects the position of the accelerator using a sensor (potentiometer) to inject the mixture.
17B-40V7 MR-413-X44-17B000$120.mif
17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
Tool faultAssociated
DTCDiagnostic tool title
DF001115Coolant temperature sensor circuit
DF002110Air temperature sensor circuit
DF004235Turbocharger pressure sensor circuit (Vdiag 54 only)
DF011641Sensor supply voltage no. 1
DF012651Sensor feed voltage no. 2
DF026201Cylinder 1 injector control circuit
DF027202Cylinder 2 injector control circuit
DF028203Cylinder 3 injector control circuit
DF029204Cylinder 4 injector control circuit
DF038606Computer
DF046560Battery voltage
DF054243Turbocharger solenoid valve control circuit (Vdiag 54 only)
DF059301Misfiring on cylinder 1
DF060302Misfiring on cylinder 2
DF061303Misfiring on cylinder 3
DF062304Misfiring on cylinder 4
DF079638Motorised throttle valve automatic control
DF08010Camshaft dephaser circuit (Vdiag 4C/50 only)
DF081443Canister bleed solenoid valve circuit
DF082135Upstream oxygen sensor heating circuit
DF083141Downstream oxygen sensor heating circuit
DF084685Actuator relay control circuit
DF085627Fuel pump relay control circuit
PETROL INJECTION
Fault finding – Fault summary table
17B-41V7 MR-413-X44-17B000$120.mif
PETROL INJECTION
Fault finding – Fault summary table17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
* TA: Automatic Transmission
* TDB: Instrument panel
Tool faultAssociated
DTCDiagnostic tool title
DF089105Inletmanifold pressure sensor cir cuit
DF091500Vehicle speed signal
DF092130Upstream oxygen sensor circuit
DF093136Downstream oxygen sensor circuit
DF095120Th rottle potentiometer circuit gang1
DF096220Th rottle potentiometer circuit gang 2
DF099C101Automatic gearbox (BVA) or sequential gearbox (BVR) connection via
multiplex network
DF100C155TDB* multiplex connection
DF101C122ESP multiplex connection
DF1022502Signal: power sig.* available
DF106575Cruise control/Speed limiter selector switch on steering wheel
DF109313Low fuel level misfiring
DF119340Camshaft sensor signal (only for CLIO III or MODUS)
DF1261604Passenger compartment heating resistor (only for CLIO III or MODUS)
DF127703Brake switch no. 1 circuit
DF128571Brake switch 2 circuit
DF150830Clutch contact circuit
DF154335Flywheel signal sensor circuit
DF196225Pedal sensor circuit track 1
DF1982120Pedal sensor circuit track 2
DF228504Brake signal
DF232530Refrigerant pressure sensor circuit
DF2341335After-sales tooth signal sensor circuit
17B-42V7 MR-413-X44-17B000$120.mif
PETROL INJECTION
Fault finding – Fault summary table17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
* TA: Automatic Transmission
* RV/LV: Cruise control/Speed limiter function
Tool faultAssociated
DTCDiagnostic tool title
DF330325Pinking sensor circuit
DF361351Ignition coil circuit 1-4
DF362352Ignition coil 2-3 circuit
DF394420Catalytic converter operating fault
DF398170Fuel circuit operating fault
DF404C302ATX* or sequential gearbox multiplex connection
DF436300Detection of engine misfiring
DF455460Low fuel level signal
DF457315Flywheel target
DF5082101Motorised throttle valve control
DF559480Low speed fan assembly relay control
DF561481High-speed fan assembly relay control
DF5692263Turbocharger circuit (Vdiag 54 only)
DF603C167UCH multiplex connection
DF6121605Oil vapour anti-icing resistor circuit
DF623C315Closing brake signal
DF624C111UPC multiplex connection
DF6502299Accelerator pedal position signal
DF8930597Controlled coolant thermostat circuit (only for CLIO III or MODUS except
Vdiag 44)
DF1012585Multiplex signal consistency for RV/LV*
DF1058234Inlet pressure consistency (only for CLIO III or MODUS)
DF1072645Air conditioning compressor command relay (only for CLIO III or MODUS)
17B-102V7 MR-413-X44-17B000$132.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
DF089
CONTINUED
If the fault is still present, carry out the following checks:
The inlet line must be perfectly sealed, from the throttle valve to the cylinder head.
Check:
–the condition of the air filter,
–that the air inlet circuit is not blocked,
–the sealing between the throttle valve and inlet manifold,
–the manifold pressure sensor sealing,
–the fuel vapour absorber bleed, which must not be jammed open,
–the fuel vapour absorber bleed system sealing,
–the brake servo system sealing,
–the cylinder head oil vapour recovery system sealing,
–the sealing between the inlet manifold and cylinder head,
–the exhaust pipe sealing between the cylinder head and catalytic converter.
Repair if necessary.
If the fault is still present, contact the Techline.
AFTER REPAIRFollow the instructions to confirm repair:
- If the fault is present, continue to deal with the fault.
- If the fault is stored, ignore it.
Deal with any other faults.
Clear the stored faults.
17B-116V7 MR-413-X44-17B000$132.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
DF109
PRESENT
OR
STOREDLOW FUEL LEVEL MISFIRING
1.DEF: Destructive misfiring
2.DEF: Polluting misfiring
3.DEF: EOBD
NOTESPriorities when dealing with a number of faults:
Firstly, deal with the following faults:
–DF085 Fuel pump relay control circuit,
–DF026 Cylinder 1 injector circuit
–DF027 Cylinder 2 injector circuit, DF028 Cylinder 3 injector circuit,
–DF029 Cylinder 4 injector circuit,
–DF059 Misfiring on cylinder 1,
–DF060 Misfiring on cylinder 2,
–DF061 Misfiring on cylinder 3,
–DF062 Misfiring on cylinder 4,
–DF436 Combustion misfiring detection,
if they are present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is considered present when the engine is running.
Special notes:
1.DEF: As soon as the fault is detected, the injection is cut for the faulty cylinder(s) to
limit the rise in temperature inside the catalytic converter. The OBD warning light
flashes for as long as the fault is present.
2.DEF: The OBD warning light is continuously lit.
Check:
–the level of fuel in the tank,
–the conformity and the grade of the fuel, apply test 1 Petrol conformity check,
–the fuel filter,
–the fuel pump,
–the fuel lines,
–the fuel pressure.
If there is no present or stored misfiring fault, the misfiring was caused by the low fuel level.
SIM32_V44_DF109/SIM32_V4C_DF109/SIM32_V50_DF109/SIM32_V54_DF109
AFTER REPAIRFollow the instructions to confirm repair:
- If the fault is present, continue to deal with the fault.
- If the fault is stored, ignore it.
Deal with any other faults.
Clear the stored faults.