19A-53
COOLING
Engine cooling fan assembly: Removal - Refitting
D4F, and 772, and AIR CONDITIONING or STANDARD HEATING – D7F, and AIR CONDITIONING or STANDARD
HEATING
19A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift ( (see Vehicle:
Towing and lifting) ).
aRemove:
-the battery ( (see Battery: Removal - Refitting) ),
-the battery tray ( (see Battery tray: Removal - Re-
fitting) ),
-the engine computer mounting,
aRemove:
-the air filter unit air inlet pipe bolt on the front end
panel,
-the air filter unit air inlet pipe,
-the air scoop.
aRemove the bonnet catch.
aMove the bonnet lock and release cable unit aside.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aDisconnect the engine cooling fan assembly con-
nectors.
aUnclip the fan assembly wiring harness.
aMove the motor-driven fan assembly wiring harness
aside.
aUnclip:
-the expansion bottle hose from the cooling fan as-
sembly,
-the cooling radiator bottom hose from the cooling
fan assembly.
aUnclip the engine cooling fan assembly.
aRemove the engine cooling fan assembly from
above. .
aIf replacing the fan:
-Remove the engine cooling fan bolts.
-Remove the fan from the fan assembly.
REFITTING
I - REFITTING PREPARATION OPERATION
aIf replacing the fan:
-Fit the engine cooling fan to the motor-driven fan
assembly.
-Refit the cooling fan bolts.
II - REFITTING OPERATION FOR PART
CONCERNED
aRefit the engine cooling fan assembly from above.
aClip the engine cooling fan assembly in place.
aClip:
-the expansion bottle hose from the cooling fan as-
sembly,
-the cooling radiator bottom hose from the cooling
fan assembly.
aFit the motor-driven fan assembly wiring harness.
aConnect the fan assembly connectors.
aClip the fan assembly wiring harness.
III - FINAL OPERATION
aRefit the bonnet catch.
aRefit:
-the engine computer mounting,
-the battery tray ( (see Battery tray: Removal - Re-
fitting) ),
-the battery ( (see Battery: Removal - Refitting) ).
aRefit:
-the air scoop,
-the air filter unit air inlet pipe,
-the air filter unit air inlet pipe bolt on the front end
panel. AIR CONDITIONING
AIR CONDITIONING
19B-11
EXHAUST
Exhaust: Precautions for the repair
19B
Note:
If there are leaks from the EXHAUST TRUNKING
WITH 1 BOLT, apply EXHAUST MASTIC to the
trunking (see par t no. in Technical Note 5068, 04B,
Consumables - Products).
If the application of exhaust mastic does not fix the
leak:
-remove and replace the used exhaust trunking,
-check the condition of the exhaust pipes (condition
of the pipe surface, deburring of the area cut,
damage to the pipes).
-fit the new trunking in accordance with the instruc-
tions given before.
