2009 RENAULT TWINGO air condition

11A-9
TOP AND FRONT OF ENGINE
Accessories belt: Removal - Refitting
D4F, and 772 or 780 or 782, and AIR CONDITIONING – D7F, and AIR CONDITIONING
11A
aparts always to be replaced: Accessories ten-
sioning roller bolt (to be replaced by the hexagonal
head bolt, part no. 77 03 101 075).
aRefit:
-the new accessories belt tensioning roller,
-the accessories belt tensioning roller hexagonal-
head bolt
II - REFITTING OPERATION FOR PART
CONCERNED
aRefit the accessories belt.
aTension the accessories belt by turning the tension-
ing roller anti-clockwise using an open-jawed span-
ner.
aAdjust the accessories belt tension using the (Mot.
1715) or (Mot. 1505).aFit the accessories belt tensioning roller bolt without
tightening it, maintaining the accessories belt ten-
sion at a setting value of 274 Hz ±± ± ±
4.
aTorque tighten the tensioning roller bolt (44 N.m)
using a torque wrench fitted with a open-ended
spanner, maintaining the accessories belt tension
at the adjustment value of 277 Hz ±± ± ±
5 using an open-
jawed spanner.
aTurn the engine three revolutions clockwise (timing
end) to position the accessories belt correctly.
aCheck the accessories belt tension using the (Mot.
1715) or (Mot. 1505).
aIf the accessory belt tension is outside permitted tol-
erance values, readjust it.
aRefit the accessories belt tension wheel protector.
III - FINAL OPERATION
aFit the lower section of the front right-hand wheel
arch liner.
aRefit:
-the front right-hand wheel arch liner bolts,
-the front right-hand wheel arch liner clips,
-the front right-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres).
aConnect the battery (see Battery: Removal - Refit-
ting) (80A, Battery).
112339
120524

11A-10
TOP AND FRONT OF ENGINE
Accessories belt: Removal - Refitting
K9K, and STANDARD HEATING
11A
PARTS AND CONSUMABLES FOR THE
REPAIR WORK
aParts always to be replaced:
-accessories belt,
-accessories belt tensioning roller,
-accessories belt tensioning roller bolt
-the air conditioning compressor substitute pulley,
-axle sub-frame bolts.
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 411, 02A, Lifting equip-
ment).
aDisconnect the battery (see ) (MR 411, 80A, Bat-
tery).
aRemove:
-the front right-hand wheel (see Wheel: Removal -
Refitting) (MR 411, 35A, Wheels and tyres),
-the front right-hand wheel arch liner (see Front
wheel arch liner: Removal - Refitting) (MR 412,
55A, Exterior protection),
-the front bumper (see Front bumper: Removal -
Refitting) (MR 412, 55A, Exterior protection),
-the left-hand and right-hand headlights (see Halo-
gen headlight: Removal - Refitting) (MR 411,
80B, Headlights).aRemove:
-the air filter inlet air pipe bolt from the front upper
cross member,
-the expansion bottle bolt from the front upper cross
member,
-the cooling radiator retaining bracket bolt from the
front upper cross member.
aUnclip and then remove from the front upper cross
member:
-the air filter inlet air pipe,
-the expansion bottle.
aRemove the bonnet catch bolts.
aRemove the « cable - bonnet catch » assembly.
aRemove the front upper cross member (see Front
upper cross member: Removal - Refitting) (MR
412, 42A, Upper front structure).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
1 - Removing the accessories belt
aRelax the accessories belt using a 16 mm spanner.
aRemove the accessories belt from the air condition-
ing compressor substitute pulley.
aRemove the accessories belt, passing it over its slot
between the RH side member and the crankshaft
accessories and alternator pulleys.
aDiscard the accessories belt
2 - Removing the tensioning roller and the air
conditioning compressor substitute pulley
a
aDisconnect the connector on the alternator.
aRemove the nut from the alternator harness.
aMove the alternator harness to one side.
aRemove the alternator upper bolt.
aLoosen the alternator lower bolt.
aRemove the alternator with its lower bolt fitted. Tightening torquesm
air conditioning com-
pressor substitute pul-
ley bolts25 Nm
tensioning roller bolt40 Nm
bolts mounting the mul-
tifunction support on the
cylinder block44 Nm
bolt mounting the multi-
function support on the
sump25 Nm
alter nator bolts25 Nm
Note:
The tensioning roller and air conditioning com-
pressor substitute pulley must be replaced every
time the accessor ies belt is replaced.

11A-11
TOP AND FRONT OF ENGINE
Accessories belt: Removal - Refitting
K9K, and STANDARD HEATING
11A
aRemove:
-the multifunction support bolts from the cylinder
block,
-the multifunction support bolt from the sump,
-the equipped multifunction support.
aPlace the multifunction support in a vice.
aRemove:
-the tensioning roller bolt,
-the tensioning roller,
-the air conditioning compressor substitute pulley
bolts,
-the air conditioning compressor substitute pulley.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
1 - Refit the tensioning roller
aPlace the multifunction support in a vice.
aRefit:
-the new air conditioning compressor substitute pul-
ley.
-the air conditioning compressor substitute pulley
bolts,
-the new tensioning roller,
-the tensioning roller bolt,
aTorque tighten:
-the air conditioning compressor substitute pul-
ley bolts (25 Nm),
-the tensioning roller bolt (40 Nm),
aRefit:
-the equipped multifunction support,
-the multifunction support bolt onto the sump,
-the multifunction support bolts onto the cylinder
block.aTighten to torque and in order:
-the bolts mounting the multifunction support
on the cylinder block (44 Nm),
-the bolt mounting the multifunction support on
the sump (25 Nm).
aRefit:
-the alternator with its lower bolt fitted,
-the alternator upper bolt.
aTorque tighten the alternator bolts (25 Nm).
aPosition the alternator wiring harness.
aRefit the nut to the alternator wiring harness.
aAttach the connector to the alternator.
2 - Refit the accessories belt
aPartially refit the new accessories belt:
-positioning it between the air conditioning com-
pressor substitute pulley and the multifunction sup-
port,
-passing it over its slot between the RH side mem-
ber and the crankshaft accessories, tensioning roll-
er and alternator pulleys.
aTurn the accessories belt auto tensioner clockwise
using a 16 mm spanner
aFit the belt on the air conditioning compressor sub-
stitute pulley.
aGently release the tensioning roller.
120315

11A-12
TOP AND FRONT OF ENGINE
Accessories belt: Removal - Refitting
K9K, and STANDARD HEATING
11A
aCheck that the accessories belt is correctly mounted
on the crankshaft accessories, air conditioning com-
pressor and alternator pulleys.
aTurn the engine two revolutions.
aCheck that the accessories belt is correctly fitted on
the crankshaft accessories, air conditioning com-
pressor substitute, alternator and tensioning roller
pulleys.
II - FINAL OPERATION.
aRefit the front upper cross member (see Front up-
per cross member: Removal - Refitting) (MR 412,
42A, Upper front structure).
aFit the « cable - bonnet catch » assembly.
aRefit the bonnet catch nuts.
aClip the following onto the front upper cross mem-
ber:
-the air filter inlet air pipe,
-the expansion bottle.
aRefit:
-the air filter inlet air pipe bolt onto the front upper
cross member,
-the expansion bottle bolt onto the front upper cross
member,
-the cooling radiator retaining bracket bolt onto the
front upper cross member.
-the left-hand and right-hand headlights (see Halo-
gen headlight: Removal - Refitting) (MR 411,
80B, Headlights).
-the front bumper (see Front bumper: Removal -
Refitting) (MR 412, 55A, Exterior protection),
-the front right-hand wheel arch liner (see Front
wheel arch liner: Removal - Refitting) (MR 412,
55A, Exterior protection),
-the front right-hand wheel (see Wheel: Removal -
Refitting) (MR 411, 35A, Wheels and tyres),
aConnect the battery (see ) (MR 411, 80A, Battery).
aAdjust the headlights (see Halogen headlight: Ad-
justment) (MR 411, 80B, Headlights).

11A-17
TOP AND FRONT OF ENGINE
Accessories belt: Removal - Refitting
K4M
11A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
aRemove:
-the engine undertray,
-the front right-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres),
-the front right-hand wheel arch liner (see Front
wheel arch liner: Removal - Refitting) (55A, Ex-
terior protection),
-the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
-the headlights (see Halogen headlight: Removal
- Refitting) (80B, Headlights),
-the bonnet catch (see Bonnet lock: Removal -
Refitting) (52A, Non-side opening element mecha-
nisms),
-the front upper cross member (see Front upper
cross member: Removal - Refitting) (42A, Upper
front structure).aUnclip:
-the wiring at (1) ,
-the windscreen washer bottle filler neck at (2) ,
-the air conditioning pipe from the right-hand head-
light carrier panel.
aRemove:
-the nut (3) from the right-hand headlight carrier
panel,
-the bolts (4) from the right-hand headlight carrier
panel,
-the right-hand headlight carrier panel. Tightening torquesm
tensioning roller40 N.m
WARNING
Do not r un the engine without the accessories belt
to avoid damaging the crankshaft accessories pul-
ley.
IMPORTANT
Wear cut-resistant gloves during the operation.132339

11A-18
TOP AND FRONT OF ENGINE
Accessories belt: Removal - Refitting
K4M
11A
II - REMOVAL OPERATION
aTurn the accessories belt tensioning roller clockwise
using a 16 mm spanner (5) .
aRemove the accessories belt.
aRemove:
-the tensioning roller bolt (6) ,
-the tensioning roller.REFITTING
I - REFITTING PREPARATION OPERATION
aUse a brush to remove any deposits from the crank-
shaft pulley V-grooves.
aparts always to be replaced: Accessories belt.
aparts always to be replaced: Accessories belt
tensioning roller.
II - REFITTING OPERATION
aRefit a new tensioning roller.
aTorque tighten the tensioning roller (40 N.m).
aTurn the accessories belt tensioning roller clockwise
using a 16 mm spanner.
aRefit a new accessories belt.
aGently release the tensioning roller.
aRotate the crankshaft clockwise twice to balance the
accessories belt tension on all pulleys.
III - FINAL OPERATION
aRefit the right-hand headlight carrier panel.
aClip:
-the air conditioning pipe on the right-hand headlight
carrier panel,
-the screen washer bottle filler neck,
-the wiring.
aRefit:
-the front upper cross member (see Front upper
cross member: Removal - Refitting) (42A, Upper
front structure),
-the bonnet catch (see Bonnet lock: Removal -
Refitting) (52A, Non-side opening element mecha-
nisms),
-the headlights (see Halogen headlight: Removal
- Refitting) (80B, Headlights),
-the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
-the front right-hand wheel arch liner (see Front
wheel arch liner: Removal - Refitting) (55A, Ex-
terior protection),
-the front right-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres),
-the engine undertray.
132377
132376

11A-20
TOP AND FRONT OF ENGINE
Crankshaft accessories pulley: Removal - Refitting
D4F or D7F, and AIR CONDITIONING or STANDARD HEATING
11A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aRemove:
-the engine undertray,
-the front right-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres),
-the front right-hand wheel arch liner (see Front
wheel arch liner: Removal - Refitting) (55A, Ex-
terior protection).
-the accessories belt (see 11A, Top and front of
engine, Accessories belt: Removal - Refitting,
page 11A-3) .II - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove the flywheel protector.
aFit the immobilising tool (1) (Mot. 582-01). Special tooling required
Mot. 582-01Flywheel locking tool.
Tightening torquesm
crankshaft accessories
pulley bolt40 N.m + 75˚ ±± ± ±
6
D4F, and 772 – D7F
120407
120408

11A-21
TOP AND FRONT OF ENGINE
Crankshaft accessories pulley: Removal - Refitting
D4F or D7F, and AIR CONDITIONING or STANDARD HEATING
11A
aLock the flywheel by inserting a large flat-blade
screwdriver into the gearbox aperture.
aRemove:
-the accessories pulley bolt (2) ,
-the accessories pulley.
REFITTING
I - REFITTING PREPARATION OPERATION
aClean the crankshaft accessories pulley V-grooves
with a brush to prevent any deposits.aparts always to be replaced: Accessories belt,
parts always to be replaced: Accessories belt
tensioning roller,
parts always to be replaced: Accessories ten-
sioning roller bolt (to be replaced by the hexagonal
head bolt, part no. 77 03 101 075),
parts always to be replaced: Crankshaft acces-
sories pulley bolts.
aparts always to be replaced: Accessories belt,
parts always to be replaced: Crankshaft acces-
sories pulley bolts.
II - REFITTING OPERATION FOR PART
CONCERNED
aRefit the crankshaft accessories pulley using a new
bolt.
aTorque tighten the crankshaft accessories pulley
bolt (40 N.m + 75˚ ±± ± ±
6).
aRemove the large flat screwdriver from the opening
in the gearbox.
aRemove the immobilising tool (Mot. 582-01).
aRefit the flywheel protector.
III - FINAL OPERATION
aRefit:
-the accessories belt (see 11A, Top and front of
engine, Accessories belt: Removal - Refitting,
page 11A-3) , D4F, and 780 or 782
122665
WARNING
Only use brushes with plastic or non-corrosive
metal (brass) bristles.
AIR CONDITIONING
STANDARD HEATING
D4F, and 780 or 782
D4F, and 772 – D7F