Page 436 of 652

14A-18
ANTIPOLLUTION
Exhaust gas recirculation assembly: Removal - Refitting
K9K
14A
aRefit:
-new seals on the coolant circulation cover,
-the coolant circulation cover on the exhaust gas
cooler.
aTorque tighten the coolant circulation cover bolts
on the exhaust gas cooler (12 N.m).
aRemove the tool (Ms. 583) from the coolant inlet and
outlet hoses of the exhaust gas cooler.
III - FINAL OPERATION
aFit the intercooler air outlet pipe at the damper valve
end.
aConnect the intercooler air outlet pipe on the side of
the damper valve.
aTorque tighten the intercooler air outlet pipe clip
at the damper valve end (5.5 N.m).
aRefit the intercooler air outlet pipe nut on the lifting
eye.
aConnect the turbocharging pressure regulator vacu-
um pipe.
aClip:
-the turbocharging pressure regulator vacuum pipe,
-the vacuum pipe from the brake servo.
aConnect the brake servo vacuum pipe.
aFit the intercooler air inlet pipe at the turbocharger
end.
aRefit the intercooler air inlet pipe nut at the turbo-
charger end on the lifting eye.
aConnect the intercooler air inlet pipe at the turbo-
charger end.
aClip on the intercooler air inlet pipe clip at the turbo-
charger end.
aRefit the air outlet pipe onto the air filter unit.
aTighten the air filter unit air outlet pipe clip on the tur-
bocharger.
aConnect the oil vapour rebreathing pipe.
aRefit:
-the exhaust gas recirculation rigid pipe (see 14A,
Antipollution, Exhaust gas recirculation rigid
pipe: Removal - Refitting, page 14A-19) ,-the catalytic converter (see 19B, Exhaust, Cata-
lytic converter: Removal - Refitting, page 19B-
12) ,
-the lower engine tie-bar (see 19D, Engine mount-
ing, Lower engine tie-bar: Removal - Refitting,
page 19D-18) ,
-the EGR solenoid valve (see 14A, Antipollution,
Exhaust gas recirculation solenoid valve: Re-
moval - Refitting, page 14A-10) ,
-the air filter unit (see 12A, Fuel mixture, Air filter
unit: Removal - Refitting, page 12A-13) ,
-the scoop under the scuttle panel grille (see Scoop
under the scuttle panel grille: Removal - Refit-
ting) (56A, Exterior equipment).
-the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (56A, Exterior equipment),
-the windscreen wiper arms (see Windscreen wip-
er arm: Removal - Refitting) (85A, Wiping -
Washing),
aConnect the battery (see ) (80A, Battery).
aFill and bleed the cooling system (see 19A, Cool-
ing, Cooling system: Draining - Refilling, page
19A-9) .
aRefit the engine cover. K9K, and 718
Page 450 of 652
16A-11
STARTING - CHARGING
Starter: Removal - Refitting
D4F or D7F
16A
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove the starter electrical wiring nuts (3) .
aMove the starter electrical wiring aside.aDisconnect the air pipe (4) from the turbocharger
discharge solenoid valve.
aUndo the turbocharger discharge air pipe clip (5) on
the intercooler air outlet pipe.
aDisconnect the turbocharger discharge air pipe from
the intercooler air outlet pipe.
aMove the turbocharger discharge air pipe away from
the intercooler air outlet pipe.
109734
Note:
Depending on fitting, the starter wiring harness is
screwed on or clipped on for solenoid excitation.
D4F, and 780 or 782
122826
Page 451 of 652
16A-12
STARTING - CHARGING
Starter: Removal - Refitting
D4F or D7F
16A
aRemove:
-the starter bolts (6) ,
-the starter.
REFITTING
I - REFITTING PREPARATION OPERATION
aCheck that the starter centring dowel is in place.II - REFITTING OPERATION FOR PART
CONCERNED
aRefit:
-the starter,
-the starter bolts.
aTighten:
-the starter lower bolt,
-to torque the starter upper bolt (44 N.m).
aFit the turbocharger discharge air pipe.
aConnect the turbocharger discharge air pipe onto
the intercooler air outlet pipe.
aTighten the turbocharger discharge air pipe clip.
aConnect the air pipe to the turbocharger discharge
solenoid valve.
aFit the starter electrical wiring.
aRefit the starter electrical wiring nuts.
aTighten the nut of the starter excitation terminal.
aTorque tighten the starter electrical supply nut
(8N.m) (7) .
III - FINAL OPERATION
aFit the engine wiring channel.
120411
120413
D4F, and 780 or 782
109734
Page 462 of 652
17A-6
IGNITION
Coils: Removal - Refitting
D4F, and 780 or 782
17A
REMOVAL
OPERATION FOR REMOVAL OF PART
CONCERNED
a
aRemove the turbocharger air outlet pipe bolt (3) from
the throttle valve.aDetach the turbocharger air outlet pipe from the tur-
bocharger in the direction of the arrow (4) .
aDisconnect the turbocharger air outlet pipe from the
turbocharger.
aMove aside the turbocharger air outlet pipe.
122833
122673
Note:
If the turbocharger air outlet pipe tightening clip
(1) is removed, the flexible rubber pipe (2) and
the tightening clip (1) must be replaced.
Note:
If the clip (5) is removed from the heat resistant
protector, the latter must be replaced.
Page 465 of 652
17A-9
IGNITION
Coils: Removal - Refitting
D4F, and 780 or 782
17A
aPush the turbocharger air outlet pipe clip (9) .
aConnect the turbocharger air outlet pipe to the turbo-
charger.
aRefit the turbocharger air outlet pipe bolt to the throt-
tle valve.
aTighten the turbocharger air outlet pipe bolt on the
throttle valve.
122666
Page 476 of 652
17B-1
PETROL INJECTION
Petrol injection: List and location of components
D4F, and 772
17B
121740
(1) Petrol vapour rebreathing sole-
noid valve
(2) Intake air pressure sensor
(3) Motorised throttle valve
(4) Injection computer
121739
(5) Intake air temperature sensor
(6) Pinking sensor
(7) Coolant temper ature sensor
(8) Engine speed and flywheel posi-
tion sensor
113044
(9) Ignition coil
Page 478 of 652
17B-3
PETROL INJECTION
Petrol injection: List and location of components
D7F, and 800
17B
121741
(1) Petrol vapour rebreathing sole-
noid valve
(2) Intake air temperature sensor
(3) Intake air pressure sensor
(4) Motorised throttle valve
(5) Injection computer
121738
(6) Intake air temperature sensor
(7) Pinking sensor
Page 480 of 652
17B-5
PETROL INJECTION
Petrol injection: List and location of components
D4F, and 780 or 782
17B
122387
(1) Fuel vapour recirculation sole-
noid valve
(2) Upstream oxygen sensor
(3) Petrol injection computer
(4) Motorised throttle valve
(5) Ignition coil
(6) Engine compar tment connec-
tion unit
(7) Intake distributor pressure sen-
sor
(8) Turbocharger
108254
(9) Fuel injection computer