DIESEL INJECTION
Fault finding – Introduction13B
13B - 3V3 MR-372-J84-13B250$045.mif
EDC16
PROGRAM No: C1
Vdiag No.: 51
Faults
Faults are declared as either present or stored (depending on whether they appeared in a certain context and have
disappeared since, or whether they remain present but have not been diagnosed within the current context).
The present or stored status of faults should be taken into consideration when the diagnostic tool is switched on
after the + after ignition feed (without any system components being active).
For a present fault, apply the procedure described in the Interpretation of faults section.
For a stored fault, note the faults displayed and apply the instructions in the Notes section.
If the fault is confirmed when the instructions in the Notes section are applied, the fault is present. Deal with the fault
If the fault is not confirmed, check:
–the electrical lines which correspond to the fault,
–the connectors for these lines (for oxidation, bent pins, etc.),
–the resistance of the component detected as faulty,
–the condition of the wires (melted or split insulation, wear).
Conformity check
The aim of the conformity check is to check data that does not produce a fault on the diagnostic tool because the
data is inconsistent. Therefore, this stage is used to:
–carry out fault finding on faults that do not have a fault display, and which may correspond to a customer
complaint.
–check that the system is operating correctly and that there is no risk of a fault recurring after repairs.
This section gives the fault finding procedures for statuses and parameters and the conditions for checking them.
If a status is not behaving normally or a parameter is outside the permitted tolerance values, consult the
corresponding fault finding page.
Customer complaints - Fault finding chart
If the test with the diagnostic tool is OK but the customer complaint is still present, the fault should be processed by
customer complaints.
A synopsis of the general procedure to follow is provided on the following page in
the form of a flow chart
DIESEL INJECTION
Fault finding – Replacement of components13B
13B-21V3 MR-372-J84-13B250$225.mif
EDC16
PROGRAM No: C1
Vdiag No.: 51
→ PROCEDURE:
●Before replacing or reprogramming the computer:
–Select SC003 Save computer data,
–if the following message appears: there is a saved file; do you want to overwrite this data?: (this file is the
last save carried out on the tool)
–select YES,
When the backup is complete, replace the computer or reprogram, then proceed to the next step.
●After replacing or reprogramming the computer:
–Select SC001 Write saved data, then follow the instructions given by the diagnostic tool,
–if the VIN is not entered (see Computer identification on the main screen),
–select VP010 Enter VIN,
When both these commands have finished:
–switch off the ignition and wait 1 minute before switching the ignition on again.
–then check the system faults, and clear any stored faults;
–if there are faults, deal with the present faults,
–clear the faults from the computer memory.
Carry out a road test followed by a complete check with the diagnostic tool.
End of operation.IMPORTANT
–The injection computer retains the same immobiliser code for life.
–The system has no security code.
–It is forbidden to perform tests with computers borrowed from the Parts Department or from another vehicle which
must then be returned.
–These computers are hard-coded.
–If the injection computer appears to be faulty, contact the Techline and refer to the fault finding log.
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-30V3 MR-372-J84-13B250$315.mif
DF001
PRESENT
OR
STOREDCOOLANT TEMPERATURE SENSOR CIRCUIT
CC.0 : Short circuit to earth
CO.1 : Short circuit or open circuit to + 12 V
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present:
–when an attempt is made to start the engine,
–when the engine is running.
Special notes:
If the fault is present:
–the coolant temperature: PR064 Coolant temperature is fixed at 119˚C,
–the preheating phase is greater than 10 seconds,
–the low speed motor-driven fan assembly (GMV 1) is continuously supplied,
–if there is a fault with GMV 1, then start GMV 2 for vehicles with air conditioning.
–the level 1 warning light is lit,
–the OBD warning light will illuminate after three consecutive driving cycles (starting
+ 5 seconds + switching off the ignition and waiting 1 minute).
Use bornier Ele. 1681 or Ele. 1590 for all operations on the computer connectors.
Check the connections of the coolant temperature sensor 4-track connector.
Check the injection computer connections.
Repair if necessary.
Measure the resistance of the coolant temperature sensor between tracks 2 and 3 of its black connector.
Replace the sensor if its resistance is not approximately:
75780 ± 7000 Ω at - 40˚C
12460 ± 122 Ω at - 10˚C
2252 ± 112 Ω at 25˚C
811 ± 39 Ω at 50˚C
283 ± 8 Ω at 80˚C
115 ± 3 Ω at 110˚C
87 ± 2 Ω at 120˚C
Check the insulation, continuity and the absence of interference resistance on the following connections:
Injection computer brown 48-track connector B
track F2Track 3 coolant temperature sensor
Injection computer brown 48-track connector B
track H1Track 2 coolant temperature sensor
Repair if necessary.
If the fault is still present, replace the coolant temperature sensor.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16
PROGRAM No.: C1
Vdiag No.: 51DIESEL INJECTION
Fault finding – Interpretation of faults
EDC16_V51_DF001
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-31V3 MR-372-J84-13B250$315.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF003
PRESENT
OR
STOREDATMOSPHERIC PRESSURE SENSOR CIRCUIT
1.DEF : Signal outside upper limit
2.DEF : Signal outside lower limit
3.DEF : Inconsistent signal
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present:
–when an attempt is made to start the engine,
–when the engine is running.
Special notes:
The atmospheric pressure sensor is integrated into the injection computer and cannot
be separated.
If the fault is present:
–there is light smoke at the exhaust,
–the atmospheric pressure value changes to safe mode, PR035 Atmospheric
pressure = 750 mbar.
–the level 1 warning light is lit,
–the OBD warning light will come on after three consecutive driving cycles (starting
+ 5 seconds + switching off the ignition and waiting 1 minute).
Use bornier Ele. 1681 or Ele. 1590 for all operations on the computer connectors.
Disconnect the injection computer and check the condition of the contacts and connector.
Repair if necessary.
Display the value of parameter PR041 Turbocharger pressure.
If this value is stuck at 750 mbar, refer to interpretation of fault DF004 Turbocharging pressure sensor circuit.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF003
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-46V3 MR-372-J84-13B250$315.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF011
PRESENT
OR
STOREDSENSOR SUPPLY VOLTAGE NO. 1
1.DEF : Sensor reference voltage too low
2.DEF : Sensor reference voltage too high
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after carrying out a road test or after several attempts at
starting the engine.
Special notes:
If the fault is present:
–the cruise control/speed limiter function is inhibited,
–turbocharging is inhibited,
–the engine speed is limited,
–the level 1 warning light is lit,
–the OBD warning light will come on after three consecutive driving cycles (starting
+ 5 seconds + switching off the ignition and waiting 1 minute).
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
WARNING
This fault may appear if the wiring harness has been damaged.
Follow the procedure described in the Wiring Check in the Introduction.
This check enables the condition and the conformity of the engine wiring harness to be checked.
1.DEF
2.DEF
NOTESPriorities when dealing with a number of faults:
If fault DF008 Pedal potentiometer circuit track 1 is
present at the same time, check that the sensor is connected
correctly.
In the event of the simultaneous presence of fault DF004
Turbocharging pressure sensor circuit, check that the
turbocharger pressure sensor circuit connector is connected
correctly.
The sensors connected to supply no. 1 are:
–Turbocharger pressure sensor.
–Accelerator pedal potentiometer sensor, gang 1.
To locate a faulty sensor and/or connection, disconnect one of these sensors then check whether the fault
becomes stored.
If the fault is still present, start the operation again with the other sensor.
(Wait a few seconds after each disconnection so that the computer can carry out the check).
If the fault is stored after a disconnection, replace the faulty sensor or repair its connection.
Clear the faults created by the multiple disconnections.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF011
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-48V3 MR-372-J84-13B250$315.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF012
PRESENT
OR
STOREDSENSOR SUPPLY VOLTAGE No. 2
1.DEF : Sensor reference voltage too low
2.DEF : Sensor reference voltage too high
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present following a road test or after attempting to start the engine
several times.
Special notes:
If the fault is present:
–the EGR functions and passenger compartment heating resistance functions are
inhibited,
–the cruise control/speed limiter function is inhibited,
–the engine speed is limited,
–the level 1 warning light is lit,
–the OBD warning light will come on after three consecutive driving cycles (starting
+ 5 seconds + switching off the ignition and waiting 1 minute).
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
WARNING
This fault may appear if the wiring harness has been damaged.
Follow the procedure described in the Wiring Check in the Introduction.
This check enables the condition and the conformity of the engine wiring harness to be checked.
The sensors connected to feed no. 2 are:
–EGR valve position sensor.
–Accelerator pedal potentiometer sensor gang 2.
–Refrigerant pressure sensor.
To locate a faulty sensor and/or connection, disconnect one of these sensors then check whether the fault
becomes stored.
If the fault is still present, repeat the operation with the other sensors.
(Wait a few seconds after each disconnection so that the computer can carry out the check).
If the fault is stored after a disconnection, replace the faulty sensor or repair its connection.
Clear the faults created by the multiple disconnections.
Check the condition of the connector of the EGR valve position sensor, component code 1460, of the accelerator
pedal potentiometer sensor gang 2, component code 921 and of the refrigerant pressure sensor, component code
1202.
Check the condition of the injection computer connector, component code 120.
If the connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF012
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-51V3 MR-372-J84-13B250$315.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF013
PRESENT
OR
STOREDSENSOR SUPPLY VOLTAGE No. 3
1.DEF : Sensor reference voltage too low
2.DEF : Sensor reference voltage too high
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present following a road test or after attempting to start the engine
several times.
Special notes:
If the fault is present:
–the EGR function is inhibited,
–the engine stops,
–the level 2 warning light is lit,
–the OBD warning light will come on after three consecutive driving cycles (starting
+ 5 seconds + switching off the ignition and waiting 1 minute).
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
WARNING
This fault may appear if the wiring harness has been damaged.
Follow the procedure described in the Wiring Check in the Introduction.
This check enables the condition and the conformity of the engine wiring harness to be checked.
The sensors connected to supply no. 3 are:
–Rail pressure sensor.
–Air flow sensor..
To locate a faulty sensor and/or connection, disconnect one of these sensors then check whether the fault
becomes stored.
If the fault is still present, repeat the operation with the other sensors.
(Wait a few seconds after each disconnection so that the computer can carry out the check).
If the fault is stored after a disconnection, replace the faulty sensor or repair its connection.
Clear the faults created by the multiple disconnections.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF013
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-58V3 MR-372-J84-13B250$315.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF038
PRESENT
OR
STORED
COMPUTER
1.DEF : Permanent high signal
2.DEF : Permanent low signal
3.DEF : Configuration absent or incorrect
4.DEF : Analogue/digital converter fault
5.DEF : Dialogue disrupted
6.DEF : EEPROM fault
7.DEF : Watchdog activation
8.DEF : Signal outside upper limit
10.DEF : Injector control
11.DEF : Injector control condenser fault
12.DEF : Injection fault under deceleration
13.DEF : Initialisation error
14.DEF : Open circuit or internal electronic fault.
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after one attempt to start the engine, or with the engine
running.
Special notes:
If 6.DEF, 8.DEF or 12.DEF are present the level 1 warning light is lit.
If one of the other faults is present, the level 2 warning light comes on.
If 6.DEF is still present, the OBD warning light will come on after three consecutive
driving cycles (starting + 5 seconds + switching off the ignition and waiting for 1
minute).
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
Priority when dealing with a number of faults:
Deal with fault DF046 Battery voltage first if it is present or stored.
1.DEF to 5.DEF
7.DEF, 8.DEF
10.DEF
12.DEF to 14.DEFCheck the injection computer connections and the continuity of all the supplies.
Repair if necessary.
Clear the faults.
Switch off the ignition, wait 1 minute and switch the ignition on again.
If the fault is still present, contact the Techline and complete the fault finding log.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF038