Page 82 of 273

DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-82V3 MR-372-J84-13B250$360.mif
DF053
CONTINUED 4
2.DEF to
8.DEF
NOTESNone
Check the rail pressure regulator connectors.
Check the injection computer connections.
Check the low pressure circuit by running test 2 Low pressure circuit check.
Check the conformity of the fuel used by applying test 10 Diesel fuel conformity check.
Check the injector return flow, run test 8 Poor injector operation.
Check the operation of the overpressure valve if fitted to the vehicle, run test 11 Incorrect operation of the
overpressure valve.
Repair if necessary.
Measure the resistance of the pressure regulator between its tracks 1 and 2.
If the resistance is not 3 ± 1 Ω at 20˚C, replace the injection pump.
Check the continuity and for the absence of interference resistance on the following connections:
Injection computer brown 48-track
connector B, track M4Track 2 of the rail pressure regulator
Injection supply relay mounting track 5 track 1 of the rail pressure regulator
Repair if necessary.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16
PROGRAM No.: C1
Vdiag No.: 51
Page 83 of 273

DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-83V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF053
CONTINUED 5
In the event of rail overpressure:
Check the operation of the injectors: refer to test 8 Poor injector operation.
Check that the rail pressure sensor is operating correctly using command AC011 Rail pressure regulator. Display
parameter PR038 Rail pressure, and refer to the conformity check to check the operating values.
If these checks do not reveal any faults, and if the fault is still present, replace the injection pump.
in the event of rail underpressure:
Check that the rail pressure sensor is operating correctly using command AC011 Rail pressure regulator. Display
parameter PR038 Rail pressure, and refer to the conformity check to check the operating values.
Check the low pressure diesel circuit priming.
Check the conformity of the diesel filter connections.
Check the condition of the filter (clogging and water saturation).
Check that there are no air bubbles between the filter and the high pressure pump.
Check the low and high pressure diesel fuel circuit sealing (visual inspections, odour, etc.): pump housing,
pressure relief valve, pipes, rail and injector unions, injector wells, etc.
Check the operation of the injectors: refer to test 8 Poor injector operation.
Carry out the necessary operations.
If the fault is still present, replace the injection pump.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
Page 208 of 273
DIESEL INJECTION
Fault finding – Command summary table13B
13B -208V3 MR-372-J84-13B250$720.mif
EDC16
PROGRAM No: C1
Vdiag No.: 51DIESEL INJECTION
Fault finding – Command summary table
Tool command Diagnostic tool title
SC001Write saved data
SC002Enter injector codes
SC003Save computer data
SC036Reinitialise programming
RZ005Programming
RZ007Fault memory
RZ034Computer memory
LC009Air conditioning
LC065Water in diesel fuel sensor
LC120Cruise control
LC121Speed limiter
VP010Enter VIN
AC001Preheating unit
AC004Turbocharging solenoid valve
AC011Rail pressure regulator
AC012Damper valve
AC195Electric coolant pump
Page 227 of 273

DIESEL INJECTION
Fault finding – Fault Finding Chart13B
13B -227V3 MR-372-J84-13B250$855.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
ALP3 Injection noise
NOTESBefore dealing with this customer complaint, check that there are no faults, and
the conformity (or otherwise) of the parameters and statuses using the
diagnostic tool.
If the customer complaint is not ironed out, perform the following checks:
If the injection noise occurs after starting from cold:
Check the low pressure diesel circuit priming.
Check the fuel heater supply.
Check the operation of the preheating system.
Check that fuel and engine temperatures are consistent.
If the injection noise occurs at idle speed:
Check the condition of the injector connector and pressure regulator terminals.
Check the conformity of the air flow signal: use fault finding procedures: PR132 Air flow or run test 3
Turbocharged air inlet circuit check.
If the complaint is still present, perform the injector fault finding procedure: run test 8 Poor injector operation.
does the injection noise occur at all engine speeds?
Run fault finding on the injectors: run test 8 Incorrect injector operation.
Check the condition of the injector connector and pressure regulator terminals.
Check the conformity of the fuel used, apply test 10 Diesel fuel conformity check.
If the diesel fuel is not correct: – Replace the diesel fuel.
–Change the diesel filter.
–Bleed the low and high pressure diesel circuit.
Check the conformity of the air flow signal: use the interpretation of the fault finding procedure PR132 Air flow.
If the customer complaint is still present:
Run command AC011 Rail pressure regulator.
Then apply the conformity check to confirm:
–the conformity of the fuel pressure between PR008 Rail pressure setpoint and PR038 Rail Pressure,
–the conformity of the pump fuel flow between PR157 Fuel flow setpoint and PR017 Fuel flow.
If the fault is still present, contact the Techline.
AFTER REPAIRcarry out a road test followed by a complete check with the diagnostic tool.
EDC16_V51_ALP3
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DIESEL INJECTION
Fault finding – Fault Finding Chart13B
13B -229V3 MR-372-J84-13B250$855.mif
ALP4
CONTINUED
Is the engine running on all cylinders?
NO
Check the operation of the injectors: apply test 8 Incorrect injector
operation.
If the fault is still present
Check the conformity of the accelerator pedal position sensor, the brake pedal sensor, the atmospheric pressure
sensor, the exhaust gas recirculation valve and the damper valve.
–Check the consistency of the signal: of the air flowmeter, of the engine coolant temperature sensor, of the fuel
temperature sensor and of the engine speed.
Check the connections, continuity and absence of interference resistance on the air flow sensor (apply DF056 Air
flow sensor circuit, 2.def), the engine coolant temperature sensor (apply DF001 Coolant circuit, 1.def), and the
engine speed (apply DF195 Camshaft sensor/engine speed consistency, 2.def).
Check: – That the diesel filter is not clogged (for the test, see DF053 Rail pressure regulation function
2.def).
–That there are no leaks on the high and low pressure diesel circuits: apply test 3 Turbocharged
air inlet circuit check.
–That the oil vapour rebreathing system is connected.
–The flow regulator (blocked/seized, apply the interpretation for command: AC011 Rail pressure
regulator).
–Check the timing setting (and the position of the high pressure pump sprocket) (see MR 364 (MEGANE II) or
370 (SCENIC II), Mechanical, 11A, Top and front of engine).
–Check the cylinder compressions (balance of the cylinder compressions with the Compression test function
on the CLIP Technic diagnostic tool).
–Measure the engine compressions using the special tool.
If the fault is still present, contact the Techline.YES
EDC16
PROGRAM No.: C1
Vdiag No.: 51
AFTER REPAIRcarry out a road test followed by a complete check with the diagnostic tool.
Page 232 of 273

DIESEL INJECTION
Fault finding – Fault Finding Chart13B
13B -232V3 MR-372-J84-13B250$855.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
ALP6
CONTINUED
Does the high pressure pump show traces
of grease?
(Visual and tactile inspections)YES
NO
Do the high pressure pipes and the injector
rail show traces of grease?
(Visual and tactile inspections)YES
NO
Do the injectors show traces of grease?
(Visual and tactile inspections)YES
NO
End of fault finding.Location of the leak: Where does the leak
appear?
On the
componenton theunion/
join
–If the leak is on the component,
replace this and the high pressure
pipe(s) at the same time as the
component.
–If the leak is on the join of a high pressure
pipe and the component, remove the
high pressure pipe and perform a visual
inspection of the unions: if you find
damaged unions, change the faulty
component and the high pressure
pipe(s) removed at the same time as the
component.
Reminder:
do not replace the rail, pump or injector unless the union is found to be damaged during the visual
inspections.
Bleed the fuel circuit and continue the checks.
AFTER REPAIRcarry out a road test followed by a complete check with the diagnostic tool.
Page 234 of 273
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
13B -234V3 MR-372-J84-13B250$855.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
ALP7
CONTINUED
Check the connections and wiring of the injectors.
Check the connections and wiring of the engine management computer to the injectors.
Repair if necessary.
Check the high pressure circuit (external leaks) (see the end of ALP6 Fuel circuit external leaks)
Check the timing setting (and the position of the high pressure pump pinion)
Check the lower engine:
–Check the compressions using the Compression Test on the CLIP diagnostic tool or the special tool.
–Only check the engine stand if there is noise or excessive vibration when idling.
If the checks are correct, contact the Techline.
AFTER REPAIRcarry out a road test followed by a complete check with the diagnostic tool.
Page 243 of 273

DIESEL INJECTION
Fault finding – Test13B
13B -243V3 MR-372-J84-13B250$900.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
TEST2 Low pressure circuit check
Check the fuel filter:
–Conformity of the fuel filter (correct part number and RENAULT filter).
–Positioning and amount of clogging in the filter element.
–Positioning and condition of the seals.
–If there is metal swarf in the filter:
Replace the fuel filter, bleed the circuit and continue the fault finding procedure.
Supplying the injection system with fuel from an additional tank.
This operation aims to detect possible faults in the low pressure supply system of a vehicle by replacing it entirely
with an additional tank.
Mode:
–Disconnect the diesel fuel supply pipe at the fuel filter inlet and seal it with a plug.
–Connect a pipe to the fuel filter inlet and insert the other end into a clean container which is approximately 5 litres
in volume.
–Disconnect the diesel fuel return pipe at the pump return and injector leak-off junction and seal it with a plug.
–Fill the container with clean diesel fuel.
–Start the engine and let the system drain itself of its air (there must not be any air bubbles in the return pipe).
Is the customer complaint still present?
NO
Are the low pressure circuit connections in order and
in good condition?
NO
Carry out the necessary repairs.
YESIf the low pressure circuit is in order,
reconnect the various pipes making up the
low pressure circuit and repeat the fault
finding procedure in the fault finding chart
or for the fault that referred you to this test.
YES
EDC16_V51_TEST2