DIESEL INJECTION
Fault finding – Interpretation of commands13B
13B -216V3 MR-372-J84-13B250$765.mif
EDC16
PROGRAM No: C1
Vdiag No.: 51
AC004
TURBOCHARGING SOLENOID VALVE
NOTESThis command is used to check the turbocharging circuit.
This command checks that the turbocharger and the control circuit are working properly.
Introduction
1-Check the sealing of the high pressure air circuit:
Pipes not joined or pierced, pressure sensor disconnected or poorly fitted (seal present), intercooler pierced.
To test the intercooler: stabilise the engine speed between 3,500 and 4,000 rpm with the vehicle stopped and
check that there are no leaks.
Check the resistance of the turbocharging limitation solenoid valve between tracks 1 and 2.
Replace the solenoid valve if its resistance is not 15.4 Ω ± 0.7 at 20˚C.
Check the injection computer connections.
Check for continuity and make sure there is no interference resistance on the following connection:
Injection computer grey 32-track connector C,
track E1Track 1 turbocharging solenoid valve
Repair if necessary.
Check for the presence of + 12 V after relay on track 2 of the turbocharging solenoid valve.
2 - Turbocharger control circuit check
–With the engine stopped, make sure that the control rod is in the resting position.
–Start the engine and make sure that the control rod actuates to the upper stop.
–(when the engine is switched off, the control rod should return to the rest position)
–If the control rod does not move correctly, carry out the following checks:
1) Vacuum pressure command check:
–Disconnect the solenoid valve inlet hose and connect it to a pressure gauge.
–Start the engine and run it at a stable idle speed.
–If the vacuum pressure does not reach 800 mbar ± 100: check the vacuum pressure circuit from the vacuum
pump.
–Stop the engine, reconnect the inlet hoses and go to step no. 2.
2) Solenoid valve control check:
–Disconnect the solenoid valve outlet hose.
–Start the engine and run it at a stable idle speed.
–Place your hand on the solenoid valve and block the outlet union with your thumb.
–If you notice no solenoid valve vibration, check the operation of the computer output (step 5). Solenoid valve
operation check:
–Connect the pressure gauge to the solenoid valve outlet union.
–Start the engine and run it at a stable idle speed.
If the vacuum pressure does not reach 800 mbar ± 100, replace the solenoid valve.
EDC16_V51_AC004
DIESEL INJECTION
Fault finding – Interpretation of commands13B
13B -219V3 MR-372-J84-13B250$765.mif
EDC16
PROGRAM No: C1
Vdiag No.: 51
AC011
CONTINUED
Step 2
In the event of rail overpressure:
Check the injectors are working:
see test 8 Incorrect injector operation.
Check that the rail pressure sensor is operating correctly:
Fault interpretation DF007 RAIL PRESSURE SENSOR CIRCUIT.
Carry out the necessary repairs.
If these checks do not reveal any faults, and if the fault is still present, replace the rail pressure sensor.
In the event of rail underpressure:
Check that the rail pressure sensor is operating correctly:
Fault interpretation DF007 RAIL PRESSURE SENSOR CIRCUIT.
Check the low pressure diesel circuit priming.
Check the conformity of the diesel filter connections.
Check the condition of the filter (clogging and water saturation).
Check there are no air bubbles between the filter and the high pressure pump.
Check the sealing of the high pressure and low pressure diesel circuit.
(odour and visual inspections): pump body, overpressure valve, pipes, rail and injector unions, injector wells.
Check the conformity of the seal fitting on the pressure regulator.
Check the injectors are working:
see test 8 Incorrect injector operation.
Carry out the necessary repairs.
If these checks do not reveal any faults, and if the fault is still present, replace the rail pressure sensor.
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
13B -223V3 MR-372-J84-13B250$855.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51DIESEL INJECTION
Fault finding – Fault Finding Chart
ALP1 No dialogue with engine management computer
Try to establish dialogue with a computer on another vehicle to make sure that the diagnostic tool is not faulty.
Check the battery voltage and make the necessary adjustments to obtain a correct voltage (9.5 V < Battery
voltage < 17.5 V).
If the tool is not at fault, and dialogue cannot be established with any other computer on the same vehicle, the cause
could be a faulty computer interfering on the multiplex network.
disconnect the engine management computer.
try to establish dialogue with another computer.
if the fault is still present, reconnect the computer and proceed by elimination by successively disconnecting all the
following computers (according to wiring diagram and equipment): air conditioning, airbag, abs and esp, uch,
instrument panel, central communication unit, proximity sensor.
Try to establish dialogue after disconnecting each line:
if, after a disconnection, you manage to establish dialogue, perform the fault finding procedure for the relevant
computer.
perform fault finding on the multiplex network using the diagnostic tool.
Check for the presence and the condition of the injection fuses on the UPC, and/or the engine fuse box.
check the connection of the computer connectors and the condition of its connections.
Check the injection computer earths (quality, oxidation, earth bolts secure on the battery terminal).
Check that the supply to the computer is correct:
Earth on tracks H1, G4 and H4 of black 32-track connector A.
+ after ignition feed on track D1 of black 32 track connector A.
Check that the power supply to the diagnostic socket is correct:
+ before ignition feed on track 16.
+ after ignition feed on track 1.
Earth on tracks 4 and 5.
If dialogue has still not been established after these checks, contact the techline.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16_V51_ALP1
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
13B -224V3 MR-372-J84-13B250$855.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
ALP2 starting difficult or impossible
NOTESBefore dealing with this customer complaint, check that there are no faults, and
the conformity (or otherwise) of the parameters and statuses using the
diagnostic tool.
If the customer complaint is not ironed out, perform the following checks:
Is it difficult or impossible to start the engine?impossible(Go to
continued 2)
difficult
PART A:
Check the engine earths.
Ensure that engine speed reaches 250 rpm with the starter motor, as displayed on the parameter screen
(PR055 Engine speed).
If the engine speed is less than 250 rpm, refer to Technical Note 6014A, Checking the charging circuit, Starter
motor fault finding, Starter motor.
If the engine speed under CLIP is zero and the engine is running, measure the resistance of the engine speed
sensor between terminals A and B of its black connector. If the winding resistance is not between 510 Ω and
850 Ω at an engine temperature of 20˚C, replace the engine speed sensor.
Check the continuity of the following connections:
–engine computer, connector B track D1 track A of the engine speed sensor
–engine computer, connector B track C1 track B of the engine speed sensor
Check that the engine earthing is in order (oxidation, tightness, etc.).
Check the mounting, air gap and condition (overheating) of the sensor.
Replace if necessary.
Check the synchronisation of the camshaft sensors and the engine speed sensors with the display of ET238
Synchronisation.
If synchronisation is not active, refer to the checks described in DF195 Camshaft/engine speed consistency.
check the fuel circuit sealing.
If the fault is still present, see DF053 Rail pressure regulation function 2.def, stage 4.
AFTER REPAIRcarry out a road test followed by a complete check with the diagnostic tool.
EDC16_V51_ALP2
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
13B -225V3 MR-372-J84-13B250$855.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
ALP2
CONTINUED 1
Check that the heater plugs are actuated using the AC001 Preheating unit command.
Check the sealing and condition of the inlet circuit: run test 3 Turbocharged air inlet circuit check and follow the
fault finding procedure.
Check that there are no foreign bodies on the flowmeter grille: run test 4 Air flowmeter and follow the fault finding
procedure.
Check that the exhaust is not blocked: run test 1 Exhaust pipe check and follow the related fault finding
procedure.
Check the consistency of the signal from the engine coolant temperature sensor.
Check the pressure regulator is working properly (see command AC011 Rail pressure regulator).
Check the operation of the injectors (excessive return leak, clogging, seizing): run test 8 Poor injector operation.
Check the engine timing (and the position of the high pressure pump sprocket).
Check the balance of the compressions, according to the power consumption during the starting phase
(Compression test menu on the CLIP Technic tool).
If you do not have the CLIP Technic or if there is an imbalance, use a compression gauge to get an accurate
measurement.
after the operation, clear the faults caused by disconnecting the regulator and the heater plugs.
End of part A
AFTER REPAIRcarry out a road test followed by a complete check with the diagnostic tool.
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
13B -229V3 MR-372-J84-13B250$855.mif
ALP4
CONTINUED
Is the engine running on all cylinders?
NO
Check the operation of the injectors: apply test 8 Incorrect injector
operation.
If the fault is still present
Check the conformity of the accelerator pedal position sensor, the brake pedal sensor, the atmospheric pressure
sensor, the exhaust gas recirculation valve and the damper valve.
–Check the consistency of the signal: of the air flowmeter, of the engine coolant temperature sensor, of the fuel
temperature sensor and of the engine speed.
Check the connections, continuity and absence of interference resistance on the air flow sensor (apply DF056 Air
flow sensor circuit, 2.def), the engine coolant temperature sensor (apply DF001 Coolant circuit, 1.def), and the
engine speed (apply DF195 Camshaft sensor/engine speed consistency, 2.def).
Check: – That the diesel filter is not clogged (for the test, see DF053 Rail pressure regulation function
2.def).
–That there are no leaks on the high and low pressure diesel circuits: apply test 3 Turbocharged
air inlet circuit check.
–That the oil vapour rebreathing system is connected.
–The flow regulator (blocked/seized, apply the interpretation for command: AC011 Rail pressure
regulator).
–Check the timing setting (and the position of the high pressure pump sprocket) (see MR 364 (MEGANE II) or
370 (SCENIC II), Mechanical, 11A, Top and front of engine).
–Check the cylinder compressions (balance of the cylinder compressions with the Compression test function
on the CLIP Technic diagnostic tool).
–Measure the engine compressions using the special tool.
If the fault is still present, contact the Techline.YES
EDC16
PROGRAM No.: C1
Vdiag No.: 51
AFTER REPAIRcarry out a road test followed by a complete check with the diagnostic tool.
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
13B -230V3 MR-372-J84-13B250$855.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
ALP5 Irregular engine operation
NOTESBefore dealing with this customer complaint, check that there are no faults, and
the conformity (or otherwise) of the parameters and statuses using the
diagnostic tool.
If the customer complaint is not ironed out, perform the following checks:
If the engine races during gear changes, check, if there is a floor carpet, that this is not blocking the accelerator
pedal, the brake pedal or the clutch pedal, then check the conformity of the clutch switch and the conformity of the
accelerator pedal sensor when the pedal is released.
Measure the resistance of the engine speed sensor between terminals A and B of its black connector.
If the winding resistance is not between 510 Ω and 850 Ω at an engine temperature of 20˚C, replace the engine
speed sensor.
Check the continuity of the following connections:
–engine management computer, connector B track B1 track A of the engine speed sensor
–engine computer, connector B track C1 track B of the engine speed sensor
Check the conformity of the engine earths (oxidation, tightness, etc.).
Check the mounting, the air gap (check that the engine speed sensor - flywheel gap is 0.5 to 1.8 mm) and the
condition of the sensor (heating).
Replace if necessary.
Check the low pressure circuit.
–Check the pressure regulation solenoid valve by applying section B of the Rough idle fault finding chart.
~ 1600 bar with full load on the accelerator.
–Apply the procedure for checking the air flow; see conformity check.
–Check the turbocharger: apply test 9 Air line at the turbocharger, then test 5 Turbocharger control solenoid
valve check and test 6 Turbocharger.
–Apply the procedure for checking the hydraulic circuit see conformity check.
If the fault is still present:
–Check the balance of the cylinders using the CLIP Technic function, Compression test physical measurements
icon.
–Check the cylinder compressions if necessary using the special tool.
AFTER REPAIRcarry out a road test followed by a complete check with the diagnostic tool.
EDC16_V51_ALP5
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
13B -233V3 MR-372-J84-13B250$855.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
ALP7 Rough idle
NOTESBefore dealing with this customer complaint, check that there are no faults, and
the conformity (or otherwise) of the parameters and statuses using the
diagnostic tool.
If the customer complaint is not eliminated, perform the following checks.
Check the sealing and condition of the inlet circuit: apply test 3 Turbocharged air circuit check.
Check the low pressure circuit: apply test 2 Low pressure circuit check.
check the engine parameters:
–check the update of the engine management computer calibration (last calibration).
–Check the conformity of the IMA codes (using the Identification screen on the Clip diagnostic tool).
–Check the charging circuit (see Technical Note 6014A Checking the charging circuit)
–To ensure the conformity of the engine speed signal, check:
●The wiring.
●The flywheel position and the condition of the flywheel teeth.
●The position and tightness of the engine speed sensor.
–Check the fuel flow correction from station to station: apply Test 8 Incorrect injector operation.
AFTER REPAIRcarry out a road test followed by a complete check with the diagnostic tool.
EDC16_V51_ALP7