2009 PORSCHE 911 Information Manual

Direct fuel injection (DFI).
On the 911 Turbo models, DFI
injects the fuel with millisecond
precision directly into the com-
bustion chamber at up to 140 bar
via electromagnetically actuated
injection valves, thus ensuring homogeneous distribution of the
air/fuel mixture and consequently
ef ficient combustion.
In the direct injection system, the
EMS SDI 3.1 engine management
system adjusts the injection

timing individually for each
cylinder and the injection quantit y
for each cylinder bank. This

optimises both the combustion
curve and fuel consumption.
Dual injection is implemented
at engine speeds of up to
3,200 rpm and triple injection up to 2,700 rpm to ensure faster
catalyst warm up after a cold
start and more torque in the
upper load range. The required
quantit y of fuel is distributed to
t wo or three successive injection
processes per cycle. DFI improves the internal cooling
of the combustion chamber by
forming the mixture directly in the
cylinder. This has made it possible
to increase compression (9.8
: 1),
resulting in more engine power
and even greater efficiency.
Integrated dry-sump lubrication.
Integrated dr y-sump lubrication
ensures a reliable supply of oil
even when a sport y driving st yle
is adopted. It also has additional
cooling functions.
The oil tank is located in the
engine, thereby eliminating the
need for an external oil tank.
A total of seven oil pumps ensure
the supply of oil. Six of those
return the oil from the cylinder
heads and exhaust gas turbo -
chargers directly to the oil sump
where a seventh oil pump feeds
oil directly to the lubrication
points in the engine.
To reduce drive losses and
increase ef ficiency, an electronic
on - demand oil pump is used.
This means that the oil pump is
operated at high power when
there is high demand and at low
power when there is low demand.
The result is an optimised oil
supply appropriate to require -
ments, lower fuel consumption
and fewer emissions.

Performance | Engine
· 32 ·· 33 ·

1
18
3
21
10
14
9
4
15
17
22
19
20
7
16
11
2
5
6
8
13
12 1. Crankshaft
2. Forged connecting rods
3. Forged aluminium pistons
4. Cylinder track
5. Camshaf t drive chain
6. Cam adjuster
7. Intake camshaf t
8. Switch tappets
9. Valves with valve springs
10. High pressure fuel rail
11. High pressure injectors
12. Individual ignition coils
13. Spark plugs
14. Air filter housing
15. Exhaust turbocharger with
variable turbine geometr y
16. Intercoolers
17. Pressure pipe
18. Throt tle valve
19. Expansion intake manifold
20. Cataly tic converters
21. Exhaust system
22. Oil filter
Lightweight design.
An alloy engine means less weight
and consequently reduced fuel
consumption. The intelligent
engine design also saves weight.
The alloy crankcase is divided
vertically, with the cylinders
integrated into the crankcase.
Forged connecting rods are used.
For optimum durabilit y, we’ve
used forged aluminium pistons
running in cylinders made from
an aluminium/silicon alloy and
cooled via individual oil-spray jets.
Integrating the camshaf t bearing
system fully into the cylinder
heads has also saved weight. The
subsequent low levels of engine
friction and the ef ficient design of the oil supply system have helped
to reduce fuel consumption even
further.

Performance
| Engine
Engine with air filter housing with a carbon -weave finish in the new 911 Turbo S models
911 Turbo engine
· 34 ·· 35 ·

Variable Turbine Geometry
(V TG).
The 911 Turbo and 911 Turbo S
models are straightforward, almost
mat ter-of-fact, when it comes
to handling power. V TG has con -
tributed enormously to this.
The variable turbine geometry of
the t win water-cooled exhaust gas
turbochargers goes a long way
to resolving the conflict of aims of
normal turbochargers. With this
technology, the gas flow from the
engine is channelled onto the
turbines via electronically adjust -
able guide vanes. By changing
the vane angle, the system can
replicate the geometry in all
t ypes of turbo, large or small,
and thus achieve the optimum
gas-flow characteristics. The
guide vanes are controlled by the
engine management system.
The result is a high turbine speed
– and therefore higher boost
pressure – even at low engine
rpm. With more air available, the
combustion is increased, yielding
greater power and torque.
Maximum torque is reached at
lower rpm and is retained across
a wider rev range. Both engine
variants deliver a torque of just
650 Nm from as low as 1,950 rpm.
In the case of the 911 Turbo
models, this torque is available
up to 5,000 rpm. The increased
maximum torque of 700 Nm in
the 911 Turbo S models is avail -
able bet ween 2,100 rpm and
4,250 rpm.
When the boost pressure reaches
its maximum value, the guide
vanes are opened further. By var -
ying the vane angle, it is possible
to achieve the required boost pressure over the entire engine
speed range. As a result, there is
no need for excess-pressure
valves as found on conventional
turbocharged engines.
In the 911 Turbo models, engine
performance can be further
enhanced by selecting the SPORT
but ton on the optional Sport
Chrono Package Turbo. Under

full acceleration, the maximum boost pressure in the lower and
medium speed ranges is tempo
-
rarily increased by approximately
0.2 bar. As a result, engine torque
is temporarily boosted by 50 Nm
to a maximum of 700 Nm. The
911 Turbo S models, by contrast,
are configured to operate with a
higher boost pressure level, which
means that their maximum torque of 700 Nm is available for an
unlimited period.
These values are sure to impress.
Yet, combined with the fuel
economy achieved despite the
high power output, they are
even more impressive. Because
power alone is not enough.
Guide vanes closed
Guide vanes open
Performance | Engine
Variable Turbine Geometry (VTG)
· 36 ·· 37 ·

VarioCam Plus.
VarioCam Plus is a variable valve
timing system on the inlet side
which also features t wo -stage
valve lift. For excellent smooth-
running performance, bet ter fuel
economy and fewer emissions.
And greater power and torque.
The timing of each valve is step-
lessly and electro -hydraulically
controlled by means of a rotary
vane adjuster.
For optimum responsiveness
during the warm-up phase,
VarioCam Plus will select the
higher valve lif t set ting and retard
valve timing. At medium revs
and low engine loads, the lower
valve lif t set ting is selected
and timing advanced in order to
reduce fuel consumption and
emissions. For maximum power
and torque, the higher lif t set ting
is selected and the timing of the
valves is advanced.
Engine management.
The EMS SDI 3.1 engine manage -
ment system ensures optimum
performance at all times.
It is responsible for all engine-
related functions and assemblies,
resulting in improved fuel
economy, emission levels and
performance, regardless of
driving st yle.
Another important task performed
by the engine management
system is cylinder-specific knock
control. Since conditions tend
to vary across the engine, each
cylinder is monitored separately.
If a risk is detected, the individual
ignition timing is adjusted to
protect the cylinders and pistons
at high engine speeds and loads.
The EU-compliant on-board
diagnostics system provides

continuous fault detection as well as early warning for the exhaust
and fuel supply systems. This
actively reduces harmful emissions
while maintaining consistent rates
of fuel consumption.
Ignition system.
The ignition system is a static
high-voltage system. Each indi -
vidual spark plug has a separate
ignition coil, ensuring perfect
combustion every time.
Performance | Engine
VarioCam Plus
· 38 ·· 39 ·

Expansion intake manifold.
More power for less fuel. What
sounds absurd is sometimes
quite simple. You just have to
have the nerve to question
prin ciples that are seemingly
writ ten in stone.
The 911 Turbo and 911 Turbo S
models have an innovative expan -
sion intake manifold that was
used for the first time on the latest
911 GT2. Its unique operating
principle is unlike any thing ever
featured on existing induction
systems. Our ‘expansion’ intake
manifold is a radical development
that is the polar opposite of the
resonance principle used on con -
ventional turbocharged engines.
A resonance manifold increases
engine output by forcing addi
tional
air into the combustion chambers.
To do this, the manifold is designed
in such a way that the air – which
vibrates due to the action of the
valves – is in a compression phase
as it passes through the inlet ports.
Unfortunately, compression not
only increases air volume, it
also increases air temperature
and this has a negative effect
on ignition.
Our expansion manifold simply
turns that principle around. The
internal geometry is radically
different from that on a resonance
intake system. Key modifications
include a longer distributor pipe,
with a smaller diameter, and
shorter intake pipes. As a result,
the air is in the expansion phase
as it enters the combustion

chambers. Since expansion always
cools, the air/fuel temperature is
lower and ignition is significantly
improved – thereby increasing
performance.
Of course, the amount of air that
enters the engine under expan -
sion is less than it would be under
compression. To compensate
for this, we’ve simply increased
the boost pressure. The resulting
increase in temperature – again
through compression – is immedi -
ately offset by the uprated inter -
coolers. Instead of hot compressed air
entering the combustion

chambers, we now have cooler

air generating more power and
torque. As a consequence, there
is a major improvement in engine
efficiency and therefore lower fuel
consumption even under heav y
loads and at high revs.
As we said, sometimes you just
have to question established
ideas.
Exhaust system.
The exhaust system is made
from stainless steel. Its cataly tic
converters are extremely heat-
resistant, yet quick to reach
temperature – and thus optimum
performance – when the engine
is started from cold.
Advanced exhaust gas technology
ensures compliance with stringent
emissions standards, e.g. Euro 5
in EU markets, LEV II/ LEV in the
USA.
Servicing.
The 911 Turbo and 911 Turbo S
models are designed for a long
life. A self-adjusting belt drives
the generator, power-steering
pump and air-conditioning com -
pressor. Valve clearances are
adjusted hydraulically, thus avoid -
ing the need for any adjustment
work. The camshafts are driven
by timing chains that require
no maintenance and the ignition
system, with the exception of
the spark plugs, is also mainte -
nance-free. The cars come with
a t wo -year unlimited mileage
w a r ra n t y.
The long service intervals (see
separate price list) keep costs
and labour times down and save
resources, since fewer service
products and consumable parts
are used.
Performance | Engine
911 Turbo engine and exhaust system
· 40 ·· 41 ·

Porsche Doppelkupplung (PDK).
Derived from motorsport, PDK,
which is standard for 911 Turbo S
models and optional for 911 Turbo
models, achieves one thing
above all else: it provides the
perfect balance bet ween uncom -
promisingly dynamic performance
and exceptional levels of comfort.
It ’s purely about point of view.
The driver’s especially.
PDK, with both a manual and an
automatic mode, enables
extremely fast gear changes with
no interruption in the power flow.
For improved acceleration and significantly lower fuel consump
-
tion – without having to dispense
with the advantages of an auto -
matic.
The driver experiences a sportier,
even more dynamic drive with
more agilit y. Depending on driving
st yle, gear changes range from
exceptionally comfortable to
exceptionally sport y.
Manual gear changes are per -
formed using PDK’s ergono-
mically
designed gear lever or
alternatively, on the 911 Turbo
models, using the switches on
the three-spoke sports steering
wheel: nudge forwards to change
up, pull back to change down.
Fit ted as standard on 911 Turbo S
models and available as an option
for 911 Turbo models is the three-
spoke sports steering wheel
with gearshif t paddles, which is
also capable of operating PDK.
With its motorsport-derived gear -
shif t logic, you pull the right-hand
paddle to shift up and pull the
left-hand paddle to shift down.
PDK has been specially tuned
to the characteristics of the
911
Turbo models and the new
911 Turbo S models. It has seven
gears at its disposal. Gears 1 to 6
have a sports ratio, with the top
speed being reached in 6th gear.
The 7th gear has a long ratio and
helps to reduce fuel consumption
even further.
PDK is essentially t wo half-
gearboxes in one and thus
requires t wo clutches –
designed as a double wet
clutch transmission.
The principle is simple: the
transmission ensures that
the extraordinary engine
power isn’t manifested as a
blaze of noise and smoke.
Unless that’s what you really
want.
Calm. Storm. Which way
round is up to you.
Transmission.
Porsche Doppelkupplung (PDK) gear selector Power flow in 1st gear
Power flow in 2nd gear
Performance | Transmission
· 42 ·· 43 ·

This double clutch provides
an alternating, non positive
connection bet ween the t wo
half-gear
boxes and the engine
by means of t wo separate
input shafts
(input shaf t 1 is
nested inside the hollowed- out
input shaft 2).
The flow of power from the
engine is only ever transmit ted
through one half-gearbox and
one clutch at a time, while the
next gear is preselected in the
second half-gearbox. During a
gear change, therefore, a conven -
tional shift no longer takes place.
Instead, one clutch simply opens
and the other closes at the same
time. Gear changes can therefore
take place within milliseconds.
Clutch 1 controls the first half-
gearbox, which contains the odd
gears (1, 3, 5, 7) and reverse.
Clutch 2 controls the second,
which contains the even gears
(2, 4, 6).
The Sport Chrono Package Turbo
with dynamic engine mount system (standard on 911 Turbo S
models) provides PDK with t wo
additional functions, ‘Launch

Control’ and ‘motor sport- derived
gearshif t strategy’ (page 60).
PDK – sport y, comfortable and
ef ficient. Characteristics that have
been given some thought else -
where too: in the specification for
the 911 Turbo model range.
Three-spoke sports steering
wheel with gearshift switches.
If combined with the optional
PDK, the three-spoke sports
steering wheel (standard on
911 Turbo and 911 Turbo Cabriolet)
has t wo ergonomic switches.
One press with the thumb and
PDK shif ts up. One pull with the
index finger and PDK shifts down.
Either the right or lef t hand can
be used.
The steering wheel rim and airbag
module are covered in smooth
leather, whilst the spoke covers
are painted in Black.
When combined with the Sport
Chrono Package Turbo with
dynamic engine mount system,
there is an additional display
above the airbag module. It tells
you whether the SPORT, SPORT
PLUS and Launch Control func -
tions are activated.
On request, the three-spoke
sports steering wheel with gear -
shift switches for the 911 Turbo
and 911 Turbo S models is also
available as a multifunction steer -
ing wheel (in leather, Aluminium
Look, carbon or macassar).
Steering wheel heating is avail -
able as an option.
Three-spoke sports steering
wheel with gearshift paddles.
The three-spoke sports steering
wheel with gearshif t paddles
(standard on 911 Turbo S models,
optional for 911 Turbo models)
allows you to make motorsport-
st yle gear changes. The paddles
are made from a strong alloy and
are ergonomically located behind the right and lef t steering wheel
spokes. Pull the right-hand paddle
and PDK shifts up. Pull the

left-hand paddle and the PDK
shifts down.
Visually, the steering wheel is
distinguished by its distinctive
high-qualit y t win-spoke design
and silver-coloured galvanised
spoke cover. The airbag module
is finished in the same colour as
the steering wheel rim.
This steering wheel also has an
additional display when combined
with the Sport Chrono Package
Turbo with dynamic engine mount
system. Located in the lef t and
right-hand steering wheel spokes,
it tells you whether SPORT,
SPORT PLUS and Launch Control
are activated.
Another feature reminiscent of
the world of motorsport is the top
centre marking on the steering
wheel rim.
Three -spoke sports steering wheel with gearshif t switches
Three -spoke sports steering wheel with gearshif t paddles
Performance | Transmission
· 44 ·· 45 ·

perfect ratio spread enabling a
smooth transition through the
gears. The gear lever throw is
short and precise, with only
minimal effort required. Thanks
to a dual-mass fly wheel, this

performance is achieved without
any compromise in comfort.
The linkage provides a direct
connection with the gearbox
unit while insulating the lever
from engine vibration.
One final detail – the gear

lever design is exclusive to the
911 Turbo models.
Six-speed manual gearbox.
The six-speed manual gearbox,
available as standard exclusively
for the 911 Turbo models, is
specifically adapted to the unique
characteristics and extremely
high torque of the engine in these
vehicles. Designed primarily
for sports driving, it features a
Hill-start assist.
Hill-start assist comes as standard
for both manual and PDK trans -
missions. It assists the driver in
making a smooth and roll-free
start on an incline.
After braking, the system auto-
matically detects whether the
of manual models), the brake
pressure is reduced once suffi -
cient revs have been generated.
Gear lever
vehicle has come to a stop on a
hill. When the driver releases the
footbrake with the car still in gear,
the brake pressure is retained on
all four wheels for around t wo
more seconds. This temporarily
prevents the vehicle from rolling
backwards. When the driver
accelerates (or accelerates and
releases the clutch in the case
Performance | Transmission
· 46 ·· 47 ·