2009 OPEL MERIVA wheel

175
Self-help, vehicle care
Picture no: 14204s.tif
1. Pull off the wheel trim with the hook 3.
Vehicle tools 3 171.
For wheel trims with visible wheel bolts 3 :
The trim can remain on the wheel. Do not
remove the retaining washers 3 on the
wheel bolts.
Picture no: 11721s.tif
Alloy wheels 3: Prise off the hub cap by
inserting a screwdriver 3 in the recess at
the side of the hub cap. Protect the rim
by placing a soft cloth between the
screwdriver and the alloy wheel.
Remove wheel bolt caps 3 from wheel
bolts.
Picture no: 11642s.tif
Alloy wheels with anti-theft protection 3:
unscrew hubcaps using the wheel nut
socket and remove. Vehicle tools 3171.

176 Self-help, vehicle care
Picture no: 11643s.tif
2. Push the wheel bolt wrench 3 on as far
as possible and slacken the wheel bolts
half a turn.
Picture no: 14724s.tif
3. The jacking points are marked.
On Meriva OPC and OPC Line and
vehicles with sill trims, the jack 3 cannot
be used. It could damage the vehicle.
Picture no: 14762s.tif
4. Set the jack 3 to the required height by
turning the lug by hand. Fit the jack arm
at the front – or rear – so that the jack
claw (arrow in Fig.) grasps the vertical
ridge and engages in the recess in the
ridge. Ensure that the claw is properly
positioned.

177
Self-help, vehicle care
Picture no: 14763s.tif
The edge of the jack base must be
planted firmly and vertically in line with
the contact point.
Raise vehicle by turning crank handle.
If this is not the case, carefully lower the
vehicle immediately and reposition the
jack.
5. Unscrew the wheel bolts.
Picture no: 11647s.tif
If the wheel bolt s have retaining
washers 3, they must not be removed.
6. Change wheel. Notes on spare wheel 3172. Notes on temporary spare wheel
3 173.
7. Screw in the wheel bolts. Push the wheel bolt wrench 3 on as far as possible and
tighten the wheel bolts slightly.
8. Lower vehicle.
9. Push the wheel bolt wrench 3 on as far
as possible and tighten crosswise.
Tightening torque is 110 Nm. 10. Before refitting the wheel trim, clean the
wheel around the retaining clips. Valve
symbol 3 on back of wheel trim must
point towards valve on wheel.
Align and refit wheel trim or wheel bolt
caps 3.
Alloy wheels 3: put hub cap on and
engage, inserting pin on rear of hub
cap into relevant hole in wheel.
Alloy wheels with anti-theft lock 3: Put
hub cap on. Insert and tighten anti-
theft lock 3.
11. Stow removed wheel, tool kit and warning triangle in the luggage
compartment 3171.
12. Check the tyre pressure of the newly mounted wheel.
13. Have the wheel bolt tightening torque (110 Nm) checked.
14. Replace the faulty tyre on the wheel that was removed.

178 Self-help, vehicle careTyre repair kit
3
Minor damage to the tyre tread or sidewall
can be repaired with the tyre repair kit.
Do not remove the foreign body from the
tyre.
T y r e d a m a g e e x c e e d i n g 4 m m o r t ha t i s o n
the rim cannot be repaired with the tyre
repair kit.
Important 3181.
In the event of a flat tyre:
z Switch on the hazard warning flashers,
apply the hand brake, engage first gear
or reverse.
z Erect warning triangle as specified.
Warning triangle 3171.
Picture no: 17919S.tif
The tyre repair kit is in the stowage
compartment beneath the floor cover in
the luggage compartment.
1. Remove bag containing tyre repair kit
from compartment. Carefully remove
parts from bag.
2. Remove the compressor.
Picture no: 13639T.tif
3. Remove the electrical connection cable and air hose from the stowage
compartments on the underside of the
compressor.
9 Warning
Do not drive faster than 80 km/h.
Do not use the temporary spare wheel
for a lengthy period.
Steering and handling may be affected.

197
Self-help, vehicle care
Polishing and waxing
Wax the vehicle regularly (by the time the
water no longer beads at the latest).
Otherwise, the paintwork will dry out.
Polishing is necessary only if the paint has
become dull or if solid deposits have
become attached to it.
Paintwork polish with silicone forms a
protective film, making waxing
unnecessary.
Plastic body parts should not be treated
with wax and polish.
Wheels and tyres
Do not use high-pressure jet cleaners.
Clean wheels with a pH-neutral wheel
cleaner.
Wheels are painted and can be treated
with the same agents as the body.
Paintwork damage
Rectify minor paintwork damage with a
touch-up pen before rust forms. Have more
extensive damage or rust areas repaired
by a workshop. Exterior lights
Headlamp and other lamp covers are
made of plastic. Do not use any caustic
agents, do not use an ice scraper, and do
not clean them when dry.
Plastic and rubber parts
Plastic and rubber parts can be cleaned
with the same cleaner as used to clean the
body. Use interior cleaner if necessary. Do
not use any other agent. Avoid solvents
and petrol in particular. Do not use high-
pressure jet cleaners.
Interior and upholstery
Only clean the vehicle interior, including
the instrument panel fascia and panelling,
with a dry cloth or interior cleaner.
The instrument pane
l should only be
cleaned using a soft damp cloth.
Clean fabric upholstery with a vacuum
cleaner and brush. Remove stains with an
upholstery cleaner.
Clean seat belts with lukewarm water or
interior cleaner.
Caution
Close Velcro fasteners as open Velcro
fasteners on clothing could damage
seat upholstery.

201
Service and maintenance
⊕ additional work.
o The intervals are shorter where driving conditions are more arduous or country-specific.
Service work
after year
1)
km (x 1000)
1)
1)Depending on what occurs first.
1
30 2
60 3
90 4
120 5
150
⊕
Replace timing belt and tension pulley
Z 18 XE every 6 years/90 000 km
Z 17 DTH every 10 years/90 000 km
Z 16 LET, Z 16 XEP, Z 17 DTR, Z 17 DTR every 10 years/150 000 km
Change engine oil and replace filter xxxxx
⊕o
Drain water from fuel filter, diesel (if the air humidity is high or the fuel of lower quality)xxxxx
Replace fuel filter and drain water, diesel (grade EN 590)
Z 13 DTJ, Z 17 DTH xx
Replace fuel filter, petrol (grade EN 228), outer Z 16 LET every 4 years/60 000 km
Check handbrake, adjust if necessary (unl aden wheels); carry out a visual check of
wheel suspension and suspension front and re ar, brake lines, brake pressure hose, fuel
lines and exhaust system xx
Check external bodywork / underseal, note any damage in the Service and Warranty
Booklet. x
xxxx
⊕o
Carry out a visual check on the front and rear wheel brakes
2)
2)If the loss is too great or there are leaks, carry out remedial work in agr
eement with the customer.
xx
Annual service check if the annual distance travelled is greater than 20 000 km.
Carry out a visual check of the engine, tran smission (AT, MT), check air conditioning
compressor for leaks
2)
xxxxx

202 Service and maintenance⊕additional work.
o The intervals are shorter where driving conditions are more arduous or country-specific.
Service work
after year
1)
km (x1000)
1)
1)Depending on what occurs first.
1
30 2
60 3
90 4
120 5
150
⊕o
Remove brake drum, clean, carry out visual check every 4 years/60 000 km
Visually inspect steering system boots, track rods, final drive xxxxx
Check track rod end and supporting ball joint xxxxx
⊕
Change brake and clutch fluids (manual transmission automated) every 2 years
Loosen wheel mountings and tighten to 110 Nm
xx
Grease or apply oil to
bolt taper when fitting.
Check tyre condition and pressure (inclu ding spare wheel), correct if necessary.
If there is a tyre inflation system, check that the set is complete and the use-by date is
still valid. Replace sealant bottle every four years.
⊕
Annual service check if the annual distance travelled is greater than 20 000 km.
Visually check the first aid kit (that it is wher e it should be, that it is undamaged and that
the use by date is still valid), lashing eyes and warning triangle every 2 years
Check headlamp settings (including auxi liary headlamps), adjust if necessary xx
Lubricate door hinges, check arms, cylinder lo ck, door latch, bonnet catch, rear panel
hinge xx
Test run, final check (check steering and ig nition lock, instrument and warning lamps,
entire brake system, steering, air conditioni ng system, engine, bodywork and chassis,
reset service/interval display with TECH 2. xxxxx
⊕
Germany only: carry out emissions check, main inspection
First time after three years, then every 2 years
If used commercially to tran sport passengers, taxis, ambulances, hire cars etc annually

204 Service and maintenance⊕additional work.
o The intervals are shorter where driving conditions are more arduous or country-specific.
Service work
after year
1)
km (x 1000)
1)
1)Depending on what occurs first.
1
15 2
30 3
45 4
60 5
75
⊕
Replace timing belt and tension pulley
Z 18 XE every 6 years/90 000 km
Z 17 DTH every 10 years/90 000 km
Z 16 LET, Z 16 XEP, Z 17 DTR, Z 17 DTR every 10 years/150 000 km
Change engine oil and replace filter xxxxx
⊕o
Drain water from fuel filter, diesel (if the air humidity is high or the fuel of lower quality)xxxxx
Replace fuel filter and drain water, diesel (grade EN 590)
Z 13 DTJ, Z 17 DTH xx
Replace fuel filter, petrol (grade EN228), outer Z 16 LET every 4 years/60 000 km
Check handbrake, adjust if necessary (unl aden wheels); carry out a visual check of
wheel suspension and suspension front and re ar, brake lines, brake pressure hose, fuel
lines and exhaust system xx
Check external bodywork / underseal, note any damage in the Service and Warranty
Booklet. x
xxxx
⊕o
Carry out a visual check on the front and rear wheel brakes
2)
2)If the loss is too great or there are leaks, carry out remedial work in agr
eement with the customer.
xx
Annual service check if the annual distance travelled is greater than 20 000 km.
Carry out a visual check of the engine, tran smission (AT, MT), check air conditioning
compressor for leaks
2)
xxxxx