2009 OPEL MERIVA engine

181
Self-help, vehicle care
Important
The driving comfort of the repaired tyre is
severely affected, therefore have this tyre
replaced.
If the compressor makes abnormal noises
or heats up greatly, switch it off for at
least 30 minutes.
The integrated safety valve opens at a
pressure of 7 bar.
Protect the compressor from moisture and
rain.The sealant can only be stored for approx.
4 years. After this time, the sealing
properties can no longer be guaranteed.
Heed the expiration date on the sealant
bottle.
Replace the used sealant bottle. Dispose of
the bottle as prescribed by applicable
laws.
The compressor and sealant can be used
from approx. -30 C.
The adapter on the bottom of the
compressor can be used to pump up other
items such as balls,
air beds, inflatable
dinghies and so on. Unscrew the air hose
and pull the adapter out.
Electrical system Fuses
Data on the replacement fuse must match
the data on the defective fuse.
In the vehicle there are two fuse boxes: in
the vehicle interior to the left of the
instrument panel, and in the engine bay to
the left in front of the windscreen.

183
Self-help, vehicle care
No. Circuit4 Infotainment system, diesel engine
5 –
6 –
7 Starter, diesel engine: engine
controller
8 Horn
9 Fuel injection system, fuel pump,
stationary heater
10 Turn signal lamps
11 Infotainment system, Information
display, Infotainment system
12 Heated rear window, exterior
mirrors
13 Central locking, anti-theft alarm
system
14 Engine control
Petrol engine:
Diesel engine:
15 Engine control unit,
Z 17 DTH engine
16 Accessory socket, cigarette lighter No. Circuit
17 –
18 Adaptive Forward Lighting
19 Central locking system
20 Interior lighting, reading lamp
21 Windscreen washer system
22 Rear electric window
23 Tilt/slide sun roof, skylight roof
24 Anti-theft alarm system
25 Rear window wiper
26 Ignition system, engine electronics
27 Engine control, airbag, ESP®
Plus

28 Air conditioning system
29 Front left electric window
30 –
31 Engine control,
Z 17 DTH engine
32 Front right electric window No. Circuit
33 Central control module,
immobiliser, control indicators
34 Windscreen wipers
35 Interior lighting, interior mirror,
information display
36 Brake light, ABS, ESP®
Plus
37Cigarette lighter, auxiliary heater
38 Seat heater (left)
39 Seat heater (right)
40 Adaptive Forward Lighting,
automatic headlamp range
adjustment
41 Reversing lamps

184 Self-help, vehicle care
Picture no: 14436s.tif Picture no:
No. Circuit
42 Engine cooling, lighting
43 Left parking lamp
44 Right parking lamp
45 Fog tail lamp
46 Fog lamps
47 Towing equipment, accessory
socket
48 Diesel filter heater
49 –
50 Diesel filter heater
No. Circuit
51 Left dipped beam:
Xenon headlamp
Halogen headlamp
52 Right dipped beam:
Xenon headlamp
Halogen headlamp
53 Sun roof, electric windows, radio
54 Main beam (left)
55 Main beam (right)
56 –
Picture no: 14213s.tif
Fuse box in engine compartment
The fuse box is at the front left of the
engine compartment.
Disengage cover of fuse box from lug and
lift off.
Some circuits may be protected by several
fuses.
9 Warning
Turn off engine before opening fuse
box, risk of injury.

185
Self-help, vehicle care
Picture no: 14214s.tif
The following fuses are Maxi fuses.
Bulb replacement Switch off the ignition and switch off the
relevant switch or close the doors.
Only hold a new bulb at the base! Do not
touch the bulb glass with your bare hands.
Replace the bulb, checking that the data
on the base matches that of the defective
bulb.
To replace a bulb, pull off the relay box on
the left side. On the right side, pull off the
air hose to the air filter.
Picture no: 16085s.tif
Halogen headlamp systemHeadlamp system has separate bulbs for
dipped beam 1 (bottom bulbs) and main
beam 2 (top bulbs).
No. Circuit
1 Interior fan
2 Power steering
3 ABS
4 Easytronic diesel preheating
system
5 Heated rear window
6 Engine cooling
7 Starter
8 Engine cooling

198 Self-help, vehicle careWindows and windscreen wiper blades
Use a soft lint-free cloth or chamois leather
together with window cleaner and insect
remover.
When cleaning the rear window, make sure
the heating element inside the window is
not damaged.
For mechanical removal of ice, use a sharp-
edged ice scraper. Pre ss the scraper firmly
against the glass so that no dirt can get
under it and scratch the glass.
Clean smearing wiper blades with a soft
cloth and window cleaner. Locks
The locks are lubricated with a high-quality
locking cylinder grease
in the factory. Only
use de-icer in urgent cases, since it has a
de-greasing effect and affects the
operation of the locks. Have the locks re-
greased in a workshop after using de-icer.
Engine compartment
Look after areas in the engine
compartment that are painted in the same
colour as the vehicle like any other
paintwork.
It is advisable to wash the engine
compartment before and after winter and
preserve it with wax. Cover alternator and
brake fluid reservoir with plastic sheets
before washing the engine.
When washing the engine with a steam-jet
cleaner, do not direct the steam jet at
components of the Anti-lock Braking
System 3, the automatic air conditioning
system 3 or the belt drive and its
components.
After an engine wash, have all engine room
components preserved thoroughly by a
workshop using protective wax.
Do not use high-pressure jet cleaners. Underbody
Some areas of the vehicle underbody have
a PVC undercoating while other critical
areas have a durable protective wax
coating.
After the underbody is washed, check the
underbody and have more protective wax
applied if necessary.
Bitumen/rubber materials could damage
the PVC coating. Have underbody work
carried out by a workshop.
Before and after winter, wash the
underbody and have the protective wax
coating checked.
Towing equipment
Do not clean the coupling ball bar with a
steam-jet or high-pressure jet cleaner.

199
Service and maintenance
Service and
maintenance
Scheduled maintenanceThese service intervals apply only under
normal driving conditions. If conditions are
more arduous 3206
Service interval display 3208.
European service intervals
Every 30 000 km or annually, whichever
occurs first.
International service intervals
Every 15 000 km or annually, whichever
occurs first.
Validation
Service is validated using the spaces
provided in the Service and Warranty
Booklet. The date of service and kilometre
reading are added, stamped and signed
by the service workshop.
Ensure that the Service and Warranty
Booklet is filled in correctly - an
uninterrupted service history is important
when making guarantee or goodwill
claims, and is also an advantage when
selling the vehicle on.
Service scheduleThe service schedule applies in the
following countries: Andorra, Austria,
Belgium, Cyprus, Czech Republic,
Denmark, Estonia, Finland, France,
Germany, Great Br itain, Greece,
Greenland, Hungary, Iceland, Ireland, Italy,
Latvia, Lithuania, Luxembourg, Malta,
Netherlands, Norway, Poland, Portugal,
Slovakia, Slovenia , Spain, Sweden,
Switzerland.
The international serv ice schedule applies
in all other countries.
Scheduled maintenance ..................... 199
Service schedule .................................. 199
Additional service work ....................... 206
Recommended fluids and lubricants .. 206
Inspection system ................................ 208
Genuine Opel Parts and Accessories .. 209
Performing work .................................. 209
Engine oil .............................................. 210
Diesel fuel filter .................................... 212
Coolant ................................................. 212
Brakes ................................................... 213
Brake fluid ............................................ 214
Windscreen wiper replacement .......... 215
Windscreen and headlamp washer
systems 3........................................... 215
Battery .................................................. 216
Protecting electronic components ..... 216
Laying the vehicle up for a long period of time .................................... 217
Putting the vehicle back into service ... 217

201
Service and maintenance
⊕ additional work.
o The intervals are shorter where driving conditions are more arduous or country-specific.
Service work
after year
1)
km (x 1000)
1)
1)Depending on what occurs first.
1
30 2
60 3
90 4
120 5
150
⊕
Replace timing belt and tension pulley
Z 18 XE every 6 years/90 000 km
Z 17 DTH every 10 years/90 000 km
Z 16 LET, Z 16 XEP, Z 17 DTR, Z 17 DTR every 10 years/150 000 km
Change engine oil and replace filter xxxxx
⊕o
Drain water from fuel filter, diesel (if the air humidity is high or the fuel of lower quality)xxxxx
Replace fuel filter and drain water, diesel (grade EN 590)
Z 13 DTJ, Z 17 DTH xx
Replace fuel filter, petrol (grade EN 228), outer Z 16 LET every 4 years/60 000 km
Check handbrake, adjust if necessary (unl aden wheels); carry out a visual check of
wheel suspension and suspension front and re ar, brake lines, brake pressure hose, fuel
lines and exhaust system xx
Check external bodywork / underseal, note any damage in the Service and Warranty
Booklet. x
xxxx
⊕o
Carry out a visual check on the front and rear wheel brakes
2)
2)If the loss is too great or there are leaks, carry out remedial work in agr
eement with the customer.
xx
Annual service check if the annual distance travelled is greater than 20 000 km.
Carry out a visual check of the engine, tran smission (AT, MT), check air conditioning
compressor for leaks
2)
xxxxx

202 Service and maintenance⊕additional work.
o The intervals are shorter where driving conditions are more arduous or country-specific.
Service work
after year
1)
km (x1000)
1)
1)Depending on what occurs first.
1
30 2
60 3
90 4
120 5
150
⊕o
Remove brake drum, clean, carry out visual check every 4 years/60 000 km
Visually inspect steering system boots, track rods, final drive xxxxx
Check track rod end and supporting ball joint xxxxx
⊕
Change brake and clutch fluids (manual transmission automated) every 2 years
Loosen wheel mountings and tighten to 110 Nm
xx
Grease or apply oil to
bolt taper when fitting.
Check tyre condition and pressure (inclu ding spare wheel), correct if necessary.
If there is a tyre inflation system, check that the set is complete and the use-by date is
still valid. Replace sealant bottle every four years.
⊕
Annual service check if the annual distance travelled is greater than 20 000 km.
Visually check the first aid kit (that it is wher e it should be, that it is undamaged and that
the use by date is still valid), lashing eyes and warning triangle every 2 years
Check headlamp settings (including auxi liary headlamps), adjust if necessary xx
Lubricate door hinges, check arms, cylinder lo ck, door latch, bonnet catch, rear panel
hinge xx
Test run, final check (check steering and ig nition lock, instrument and warning lamps,
entire brake system, steering, air conditioni ng system, engine, bodywork and chassis,
reset service/interval display with TECH 2. xxxxx
⊕
Germany only: carry out emissions check, main inspection
First time after three years, then every 2 years
If used commercially to tran sport passengers, taxis, ambulances, hire cars etc annually