2009 OPEL CORSA engine

192 Self-help, vehicle care
Picture no: 17229t.tif
zNever expose the battery to naked
flames or sparks.
z A flat battery can fr eeze at temperatures
around 0 C. Defrost the battery before
connecting up jump leads.
z Do not allow battery fluid to come into
contact with eyes, skin, fabrics or
painted surfaces. The fluid contains
sulphuric acid which can cause injuries
and damage in the event of direct
contact.
z Wear eye protection and protective
clothing when handling a battery. z
Use a booster battery with the same
voltage (12 volts). Its capacity (Ah) must
not be much less than that of the
discharged battery.
z Use jump leads with insulated terminals
and a cross section of at least 16 mm
2
(25 mm
2 for diesel engines).
z Do not disconnect the discharged
battery from the vehicle.
z Switch off all unnecessary electrical
consumers.
z Do not lean over the battery during jump
starting.
z Do not allow the terminals of one lead to
touch those of the other lead.
z The vehicles must not come into contact
with each other during the jump starting
process.
z Apply hand brake. Manual transmission
or manual transmission automated 3 in
neutral, automati c transmission 3 in P.
Picture no: 18270s.tif
Lead connection order:
1. Connect the red lead to the positive
terminal 1 of the booster battery.
2. Connect the other end of the red cable to the positive terminal 2 on the flat
battery. The positive terminal has a
cover cap on it Undo the cap to access
the positive terminal.
3. Connect the black lead to the negative terminal 3 of the booster battery.
4. Connect the other end of the black lead 4
to a vehicle grounding point, such as the
engine block or a screw connection in the
engine suspension. Co nnect as far away
from the discharged battery as possible.
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193
Self-help, vehicle care
Picture no: 18333s.tif
Route the leads so that they cannot catch
on rotating parts in the engine
compartment.
To start the engine:
1. Start the engine of the vehicle providing the jump start.
2. After 5 minutes, start the other engine. Start attempts shou ld be made at
intervals of 1 minute not last longer
than 15 seconds.
3. Allow both engines to idle for approx. 3 minutes with the leads
connected.
4. Switch on electrical consumers (e.g. light, heated rear window) of the vehicle
receiving the jump start.
5. Reverse above sequence exactly when removing leads.
6. Close the cover over the positive pole.
Picture no: 18141s.tif
Towing Towing your own vehicle
Disengage cap at bottom and remove
downwards.
Picture no: 18317s.tif
The towing eye is in the luggage
compartment, on the right beneath the
cover.
To open the compartment, disengage the
cover and open it.
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194 Self-help, vehicle care
Picture no: 18586s.tif
The towing eye is located in a recess.
Picture no: 18142s.tif
Screw in the towing eye anticlockwise as far
as it will go until it stops in a horizontal
position.
Attach a tow rope 3 – or better still a tow
rod 3 – to the eye.
The towing eye may only be used for
towing and not for recovery of the vehicle.
Switch on ignition to release steering
column lock and to permit operation of
brake lamps, horn an d windscreen wipers. Manual transmission or manual
transmission automated
3 in neutral,
automatic transmission 3 in N.
When the engine is not running,
considerably more force is needed to brake
and steer.
To prevent the entry of exhaust fumes from
the towing vehicle, switch on the air
recirculation 3 and close the windows.
Contact a workshop for assistance.
Caution
Drive slowly. Do not drive jerkily. Exces-
sive tractive force can damage the
vehicle.
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206 Self-help, vehicle care
Picture no: 18427s.tif
6. Screw the air tube to the connector on the compressor.
7. Switch on ignition. To prevent battery discharge, we
recommend that you leave the engine
running.
Picture no: 18428s.tif
8. Press button < on the compressor, the
tyre is filled with the sealant.
9. While the sealant bottle drains (approx. 30 seconds) the pressure
indicator on the comp ressor briefly points
to 6 bar. Pressure then sinks again. 10. All of the sealant is
pumped into the tyre.
Afterwards, the tyre is filled with air.
11. The prescribed tyre pressure 3264,
should be attained within 10 minutes.
Once the pressure is attained, switch off
the compressor by pressing button <
again.
If the prescribed tyre pressure is not
obtained within 10 minutes, remove the
tyre repair kit. Move the vehicle one tyre
rotation. Reattach the tyre repair kit
and continue the filling procedure for
10 minutes. If the prescribed tyre
pressure is still not obtained, the tyre is
too badly damaged. Seek the
assistance of a workshop.
Release excess tyre pressure using
button ].
Do not operate the compressor for
more than 10 minutes, see "Important"
3 207.
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208 Self-help, vehicle careElectrical system Fuses
Data on the replacement fuse must match
the data on the defective fuse.
There are three fuse boxes in the vehicle:
zfront left, in the engine compartment,
z in the interior behind the light switch, or,
in right-hand drive cars, behind the
glove compartment,
z on the left of the luggage compartment,
behind a cover.
Before replacing a fuse, turn off the
respective switch and the ignition.
A blown fuse can be recognised by its
melted wire. Do not replace the fuse until
the cause of the fault has been remedied.
Only fit fuses of the specified current
rating. Each fuse has its current rating
written on it, the ratings are also colour
coded.
Picture no: 17259t.tif
Some functions are protected by several
fuses.
There may be fuses inserted with no
function.
Picture no: 17260t.tif
Different versions of fuses are used.
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209
Self-help, vehicle care
Picture no: 18588s.tif
Fuses and the most important
circuits they protectFuse box in engine compartment
The fuse box is at the front left side of the
engine compartment.
To open, disengage the cover, fold cover
up and remove.
Picture no: 18589s.tif Picture no:
No. Circuit
1 Starter
2 Air conditioning system
3 Diesel fuel filter heater
4 Horn
5 Manual transmission automated,
automatic transmission
6 Engine control unit
7 Fog lamps
8 Engine cooling
9 Engine cooling
No. Circuit
10 Automated manual transmission
11 Glow plugs, ignition system
12 Headlamp range adjustment,
Adaptive Forward Lighting
13 Air conditioning system
14 Automated manual transmission
15 Main beam (right)
16 Main beam (left)
17 Main relay
18 Engine control unit
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230 Self-help, vehicle careWindows
Use a soft lint-free cloth or chamois leather
together with window cleaner and insect
remover.
When cleaning the rear window, make sure
the heating element inside the window is
not damaged.
For mechanical removal of ice, use a sharp-
edged ice scraper. Press the scraper firmly
against the glass so that no dirt can get
under it and scratch the glass.
Clean smearing wiper blades with a soft
cloth and window cleaner.
Sun roof 3
Never clean with solvents or abrasives,
fuels, aggressive agents (e.g. paintwork
cleaner, solutions containing acetone,
etc.), acidic or strongly alkaline agents or
scourers.
No stickers may be applied to the sun roof. Locks
The locks are lubricated with a high-quality
locking cylinder grease
in the factory. Only
use de-icer in urgent cases, since it has a
de-greasing effect and affects the
operation of the locks. Have the locks re-
greased in a workshop after using de-icer.
Engine compartment
Clean painted surfaces in the engine
compartment like any other painted
surface.
It is advisable to wash the engine
compartment before and after winter and
preserve it with wax. Cover alternator and
brake fluid reservoir with plastic sheets
before washing the engine.
When washing the engine with a steam-jet
cleaner, do not direct the steam jet at
components of the anti-lock brake system,
the air conditioning system, the climate
control system, belt drive or the fuse box.
After an engine wash, have all engine room
components preserved thoroughly by a
workshop using protective wax.
Do not use high-pressure jet cleaners. Underbody
Some areas of the vehicle underbody have
a PVC undercoating while other critical
areas have a durable protective wax
coating.
After the underbody is washed, check the
underbody and have more protective wax
applied if necessary.
Bitumen/rubber materials could damage
the PVC coating. Have underbody work
carried out by a workshop.
Before and after winter, wash the
underbody and have the protective wax
coating checked.
Towing equipment
Do not clean the coupling ball bar with a
steam-jet or high-pressure jet cleaner.
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231
Opel Service, maintenance
Opel Service,
maintenance
Scheduled maintenanceThese service intervals apply only under
normal driving conditions. If conditions are
more arduous3238.
Service interval display 3240.
European service intervals
Every 30000 km or annually, whichever
occurs first.
International service intervals
Every 15000 km or annually, whichever
occurs first.
Validation
Service is validated using the spaces
provided in the Service and Warranty
Booklet. The date of service and kilometre
reading are added, stamped and signed
by the service workshop.
Ensure that the Service and Warranty
Booklet is filled in correctly - an
uninterrupted service history is important
when making guarantee or goodwill
claims, and is also an advantage when
selling the vehicle on.
Service scheduleThe service schedule applies in the
following countries: Andorra, Austria,
Belgium, Cyprus, Czech Republic,
Denmark, Estonia, Finland, France,
Germany, Great Br itain, Greece,
Greenland, Hungary, Iceland, Ireland, Italy,
Latvia, Lithuania, Luxembourg, Malta,
Netherlands, Norway, Poland, Portugal,
Slovakia, Slovenia , Spain, Sweden,
Switzerland.
The international serv ice schedule applies
in all other countries.
Scheduled maintenance ..................... 231
Service schedule .................................. 231
Additional service work ....................... 238
Recommended fluids and lubricants . 238
Inspection system ................................ 240
Genuine Opel Parts and Accessories . 241
Performing work .................................. 241
Engine oil .............................................. 242
Diesel fuel filter .................................... 244
Coolant ................................................. 244
Brakes ................................................... 245
Brake fluid ............................................ 246
Windscreen wiper replacement .......... 247
Windscreen washer system ................. 248
Battery .................................................. 248
Protecting electronic
components ..... 249
Laying the vehicle up for a long period of time .................................... 249
Putting the vehicle back into service . 249
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