Self-help, vehicle care196
When the engine is at operating
temperature, coolant level rises. It falls
again when the system cools. If it falls
below the MIN mark when the system is
cold, the coolant must be replenished.
Top up antifreeze. If no antifreeze is
available, top up with clean tap water.
If tap water is unavailable, distilled water
can be used.
When you top up with tap water or distilled
water, add concentrated antifreeze and
possibly mix in antifreeze as well. Have the
cause of the coolant loss eliminated by a
workshop.
Too low a coolant level can cause engine
damage.
When closing, tighten coolant filler cap as
far as it will go. Coolant temperature
Control indicator
W illuminates when
coolant temperature is too high. Check
coolant level:
z Coolant level low:
Top up coolant. Pay attention to the
instructions given under "Antifreeze and
corrosion protecti on" and "Coolant
level". Have the cause of the coolant loss
remedied by a workshop.
z Coolant level OK:
Have the cause of increased coolant
temperature remedied by a workshop.
Brake fluid
Brake fluid level
9 Warning
Allow engine to cool down before
removing coolant filler cap. If steam is
visible, move away from the vehicle until
the engine is cool.
Remove coolant filler cap carefully so
that pressure can escape slowly,
otherwise there is a risk of scalding.
9 Warning
Caution - brake fluid is poisonous and
corrosive. Do not allow it to contact eyes,
skin, fabrics or painted surfaces; direct
contact may cause injuries and damage.
Self-help, vehicle care205
Windscreen wiper blades
Wax, such as that used in car washes, can
cause streaks to form on the windscreen
when the wipers are used.
Smearing wiper blades can be cleaned with
a soft cloth and Opel Cleaning Solvent and
Antifreeze, and replaced if necessary –
see page 198. Do not use abrasive
cleaners.
Locks
The locks are lubricated with a high-grade
lock cylinder grease at the factory. Opel
Lock Cylinder Grease prevents the locks
from freezing up.
Only use de-icing agents in emergencies,
as they have a degreasing effect and will
impair the function of the locks. After using
a de-icing agent, have the locks re-greased
by a workshop. Engine compartment
Areas of the engine compartment that are
painted in the same colour as the vehicle
must be looked after
like any other painted
surface.
It is advisable to wash the engine
compartment before and after winter and
preserve it with wax. Cover alternator and
fluid reservoirs with plastic sheets before
washing the engine.
When washing the engine with a steam-jet
cleaner, do not direct the steam-jet at
components of the Anti-lock Brake System
(ABS), the air conditioning system or the
belt drive and its components.
Protective wax that has been applied is
also removed during the engine wash. For
this reason, have the engine, brake system
components in the engine compartment,
axle components with steering, body parts
and cavities thoroughly preserved with
protective wax after the wash.
An engine wash can be performed in the
spring in order to remove dirt that has
adhered to the engine compartment,
which may also have a high salt content.
Check protective wax layer and make good
if necessary. Underbody
Your vehicle has a factory-applied PVC
undercoating in the wheel arches
(including the longitudinal members) which
provides permanent protection and needs
no special maintenance. The surfaces of
the vehicle underbody not covered by PVC
are provided with a durable protective wax
coating in critical areas.
On vehicles which are washed frequently
in automatic car wash
es with underbody
washing facility, the protective wax
coating may be impaire d by dirt-dissolving
additives. Check the underbody after
washing and have it waxed if necessary.
Before the start of the cold weather season,
check the PVC coating and protective wax
coating and, if necessary, have them
restored to perfect condition.
Caution
– commercially available bitumen/
rubber materials can damage the PVC
coating. We recommend that you have
underbody work carried out by a
workshop, who knows the prescribed
materials and has experience in the use
thereof.
The underbody should be washed
following the end of the cold weather
season to remove any dirt adhering to the
underbody since this may also contain salt.
Check protective wax coating and, if
necessary, have it restored to perfect
condition.
Service, maintenance 207
European service schedule
(Antara Z 20 DM, Z 20 DMH, Z 24 XE, Z 32 SE) Service operations by year 1)
km ( x 1000)1)
miles ( x 1000)1)
1)Whichever occurs first.
15
101
30
20 45
30 2
60
40 75
50 3
90
60
Controls, lighting, signalling equi pment and airbags: visual check
steering lock and ignition lock: check xxx
Remote control batteries: replace Every 2 years
Windscreen wipers, windscreen washer system: check, correct xxx
Coolant level and antifreeze: check, correct
Hoses: check for tightness and secure seating xxx
Brake fluid level: check, correct xxx
Battery terminals: check for secu re connections and battery eye xxx
Vehicle system check with TECH2 xxx
Pollen filter: replace xxx
oMore often for when dust, sand or polle n is in the air Agreement with customer
Air cleaner element: replace
xxx
⊕Spark plugs and plug leads: replace Every 90 000 km/60 000 miles
Ribbed V-belt: visual check xxx
⊕Toothed belt and tension roller: visual check xxx
Toothed belt and tension roller: replace - Z 24 XE Every 8 years/120 000 km/80 000 miles
Toothed belt and tension roller: replace - Z 20 DM, Z 20 DMH Every 6 years/90 000 km/60 000 miles
Power steering system: check for leak s. Fluid level: check, correct xxx
Engine oil and oil filter: replace - fixed interval Z 24 XE
2)
2)On vehicles with oil life monitoring, it may be necessary to change the engine oil earlier (control indicator illuminates).
xxxxxx
Z 20 DM, Z 20 DMH, Z 32 SE, except2)xxx
208 Service, maintenance
Service operations by year 1)
km ( x 1000)1)
miles ( x 1000)1)
1)Whichever occurs first.
⊕ Additional operations.
o Under extreme operating conditions and if required by country-specific conditions, the intervals are reduced.
15
10 1
30
20 45
30 2
60
40 75
50 3
90
60
⊕o Diesel fuel filter: drain water
(If relative humidity is high an
d/or fuel is of lower quality) Annually
Fuel filter: replace and drain water - diesel (g rade EN 590) Every 2 years/60 000 km/40 000 miles
Parking brake: check and adjust
Wheel mounting and suspension front an d rear, brake lines, brake pressure
hoses, fuel lines and exhaust system: visual check xxx
Corrosion protection: check and record in Service and Warranty Booklet Annually
Front and rear wheel br akes: check visually xxx
o
⊕Annual service check if annual mileage exceeds 20 000 km Annually
Engine, transmission, PTO, rear differential, A/C compressor: check for leaks xxx
Steering system boots, track rods , final drive: visual check xxx
Track rod end and supporting ball joint: check xxx
⊕Brake and clutch fluid: change Every 2 years
Wheel fastening: loosen and tighten to torque
Tyre condition and pressures: check, correct xxx
⊕Annual service check if annual
mileage exceeds 20 000 km Annually
First aid kit, tyre repair kit and lash ing eyes: visual check Every 2 years
Headlamp aiming: check, adjust x x x
Door hinges, door stop, lock cylinder, lock striker, bonnet catch, tailgate
hinges and check links: lubricate xxx
Test drive, final check
Service interval display and oil life monitor: reset - if applicable xxx
Service, maintenance 209
International service schedule
(All except Z 24 XE) Service operations by year 1)
km ( x 1000)1)
miles ( x 1000)1)
1)Whichever occurs first.
15
101
30
20 45
30 2
60
40 75
50 3
90
60
Controls, lighting, signalling equi pment and airbags: visual check
steering lock and ignition lock: check xxxxxx
Remote control batteries: replace Every 2 years
Windscreen wipers, windscreen wa sher system: check, correct x x x x x x
Coolant level and antifreeze: check, correct
Hoses: check for tightness and secure seating Annually
Brake fluid level: check, correct xx
Battery terminals: check for secure connections and battery eye Annually
Vehicle system check with TECH2 Annually
Pollen filter: replace xxx
oMore often for when dust, sand or pollen is in the air Annually/15 000 km/10 000 miles
Air cleaner element: replace
xxx
oMore often for when dust or sand is in the air Annually/15 000 km/10 000 miles
⊕Spark plugs and plug leads: replace Every 90 000 km/60 000 miles
Ribbed V-belt: visual check xxx
⊕Toothed belt and tension roller: visual check Annually/15 000 km/10 000 miles
Toothed belt and tension roller: replace - Z 20 DM, Z 20 DMH Every 6 years/90 000 km/60 000 miles
Power steering system: check for leaks. Fluid level: check, correct Annually
Engine oil and oil filter: replace x x x x x x
210 Service, maintenance
Service operations by year 1)
km ( x 1000)1)
miles ( x 1000)1)
1)Whichever occurs first.
⊕ Additional operations.
o Under extreme operating conditions and if required by country-specific conditions, the intervals are reduced.
15
10 1
30
20 45
30 2
60
40 75
50 3
90
60
⊕o Diesel fuel filter: drain water
(If relative humidity is high an
d/or fuel is of lower quality) Annually
Fuel filter: replace and drain water - diesel (g rade EN 590) Every 2 years/60 000 km/40 000 miles
Parking brake: check and adjust
Wheel mounting and suspension front an d rear, brake lines, brake pressure
hoses, fuel lines and exhaust system: visual check Every 2 years/60 000 km/40 000 miles
Corrosion protection: check and record in Service and Warranty Booklet Annually
Front and rear wheel brakes: check visually Every 2 years/60 000 km/40 000 miles
o
⊕Annual service check if annual mileage exceeds 20 000 km Annually
o
⊕Automatic transmission oil: change Every 4 years/60 000 km/40 000 miles
Engine, transmission, A/C compressor: check for leaks Annually
Steering system boots, track rods, final drive: visual check Annually
Track rod end and supporting ball joint: check Annually
⊕Brake and clutch fluid: change Every 2 years
Wheel fastening: loosen and tighten to torque
Tyre condition and pressures: check, correct Every 2 years/60 000 km/40 000 miles
⊕Annual service check if annual
mileage exceeds 20 000 km Annually
First aid kit, tyre repair kit and lash ing eyes: visual check Every 2 years
Headlamp aiming: check, adjust Every 2 years/60 000 km/40 000 miles
Door hinges, door stop, lock cylinder, lock striker, bonnet catch, tailgate
hinges and check links: lubricate Every 2 years/60 000 km/40 000 miles
Test drive, final check
Service interval display and oil life monitor: reset - if applicable xxxxxx
Service, maintenance 211
International service schedule
(Antara Z 24 XE) Service operations by month 1)
km ( x 1000)1)
miles ( x 1000)1)
1)Whichever occurs first.
6
10
6.5 12
20
1318
30
2024
40
26.5 30
50
3336
60
40
Controls, lighting, signalling equi pment and airbags: visual check
steering lock and ignition lock: check xxx
Remote control batteries: replace Every 2 years
Windscreen wipers, windscreen washer system: check, correct xxx
Coolant level and antifreeze: check, correct
Hoses: check for tightness and secure seating xxx
Brake fluid level: check, correct xxx
Battery terminals: check for secu re connections and battery eye xxx
Vehicle system check with TECH2 xxx
Pollen filter: replace Annually/30 000 km/20 000 miles
oMore often for when dust, sand or pollen is in the air Agreement with customer
Air cleaner element: replace
Annually/30 000 km/20 000 miles
⊕Spark plugs and plug leads: replace Every 90 000 km/60 000 miles
Ribbed V-belt: visual check xxx
⊕Toothed belt and tension roller: visual check Annually/30 000 km/20 000 miles
Toothed belt and tension roller: replace Every 8 years/120 000 km/80 000 miles
Power steering system: check for leak s. Fluid level: check, correct xxx
Engine oil and oil filter: replace - fixed interval
2)
2)On vehicles with oil life monitoring, it may be necessary to change the engine oil earlier (control indicator illuminates).
xxxxxx
212 Service, maintenance
Service operations by month 1)
km ( x 1000)1)
miles ( x 1000)1)
1)Whichever occurs first.
⊕ Additional operations.
o Under extreme operating conditions and if required by country-specific conditions, the intervals are reduced.
6
10
6.5 12
20
1318
30
2024
40
26.5 30
50
3336
60
40
Parking brake: check and adjust
Wheel mounting and suspension front an d rear, brake lines, brake pressure
hoses, fuel lines and exhaust system: visual check xxx
Corrosion protection: check and record in Service and Warranty Booklet Annually
Front and rear wheel br akes: check visually x x x
Engine, transmission, PTO, rear differential, A/C compressor: check for leaks xxx
Steering system boots, track rods , final drive: visual check xxx
Track rod end and supporting ball joint: check xxx
⊕Brake and clutch fluid: change Every 2 years
Wheel fastening: loosen and tighten to torque
Tyre condition and pressures: check, correct xxx
First aid kit, tyre repair kit and lash ing eyes: visual check Every 2 years
Headlamp aiming: check, adjust xxx
Door hinges, door stop, lock cylinder, lock striker, bonnet catch, tailgate
hinges and check links: lubricate xxx
Test drive, final check
Service interval display and oil life monitor: reset - if applicable xxx