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CONTENTS
AUTOMATIC TRANSAXLE
SERVICE INFORMATION .. ..........................5
INDEX FOR DTC ............................................ .....5
Alphabetical Index ............................................... ......5
DTC No. Index .................................................... ......5
PRECAUTIONS .............................................. .....7
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
7
Precaution Necessary fo r Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
7
Precaution for On Board Diagnosis (OBD) System
of A/T and Engine ............................................... ......
8
Precaution ........................................................... ......8
Service Notice or Precaution ............................... ......9
PREPARATION .............................................. ....11
Special Service Tool ........................................... ....11
Commercial Service Tool .................................... ....14
A/T FLUID ....................................................... ....17
Checking A/T Fluid .............................................. ....17
Changing A/T Fluid ............................................. ....17
A/T Fluid Cooler Cleaning ................................... ....18
A/T CONTROL SYSTEM ................................ ....21
Cross-Sectional View ... ...........................................21
Shift Mechanism .................................................. ....22
TCM Function ...................................................... ....30
CAN Communication ........................................... ....31
Input/Output Signal of TCM ................................. ....31
Line Pressure Control .. ...........................................32
Shift Control ........................................................ ....33
Lock-up Control ................................................... ....34
Engine Brake Control (Ove rrun Clutch Control) ......35
Control Valve ....................................................... ....37
Centrifugal Cancel Mechanism ........................... ....37
ON BOARD DIAGNOSTIC (OBD) SYSTEM .. ....39
Introduction ......................................................... ....39
OBD-II Function for A/T System .......................... ....39 One or Two Trip Detection Logic of OBD-II .........
....39
OBD-II Diagnostic Trouble Code (DTC) .............. ....39
Malfunction Indicator Lamp (MIL) ............................41
TROUBLE DIAGNOSIS .................................... 42
DTC Inspection Priority Chart .............................. ....42
Fail-Safe .............................................................. ....42
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ................................................... ....
43
A/T Electrical Parts Location ............................... ....49
Circuit Diagram .................................................... ....50
Inspections Before Trouble Diagnosis ................. ....51
Road Test ............................................................ ....55
Check Before Engine Is Started .......................... ....56
Check at Idle ........................................................ ....56
Cruise Test - Part 1 ............................................. ....58
Cruise Test - Part 2 ............................................. ....61
Cruise Test - Part 3 ............................................. ....62
Vehicle Speed at Which Gear Shifting Occurs .... ....64
Vehicle Speed at Which Lock-up Occurs/Releas-
es ......................................................................... ....
64
Symptom Chart .................................................... ....65
TCM Terminal and Refere nce Value .......................77
CONSULT-III Function (TRANSMISSION) .......... ....79
Diagnosis Procedure withou t CONSULT-III ............83
DTC U1000 CAN COMMUNICATION LINE ..... 88
Description ........................................................... ....88
On Board Diagnosis Logic ................................... ....88
Possible Cause .................................................... ....88
DTC Confirmation Procedure .............................. ....88
Wiring Diagram - AT - CAN ................................. ....89
Diagnosis Procedure ........................................... ....90
DTC P0705 PARK/NEUTRAL POSITION
(PNP) SWITCH .................................................. 91
Description ........................................................... ....91
CONSULT-III Reference Va lue in Data Monitor
Mode .................................................................... ....
91
On Board Diagnosis Logic ................................... ....91
Possible Cause .................................................... ....91
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Wiring Diagram - AT -
SSV/B ................................
145
Diagnosis Procedure ........................................... ..146
Component Inspection ........................................ ..147
DTC P1760 OVERRUN CLUTCH SOLENOID
VALVE ............................................................ ..149
Description .......................................................... ..149
CONSULT-III Refe rence Value in Data Monitor
Mode ................................................................... ..
149
On Board Diagnosis Logic .................................. ..149
Possible Cause ................................................... ..149
DTC Confirmation Procedure .............................. ..149
Wiring Diagram - AT - OVRCSV ......................... ..150
Diagnosis Procedure ........................................... ..151
Component Inspection ........................................ ..152
DTC VEHICLE SPEED SENSOR MTR .......... ..154
Description .......................................................... ..154
CONSULT-III Refe rence Value in Data Monitor
Mode ................................................................... ..
154
On Board Diagnosis Logic .................................. ..154
Possible Cause ................................................... ..154
DTC Confirmation Procedure .............................. ..154
Wiring Diagram - AT - VSSMTR ...........................155
Diagnosis Procedure ........................................... ..156
DTC BATT/FLUID TEMP SEN (A/T FLUID
TEMP SENSOR CIRCUIT AND TCM POWER
SOURCE) ....................................................... ..
157
Description .......................................................... ..157
CONSULT-III Refe rence Value in Data Monitor
Mode ................................................................... ..
157
On Board Diagnosis Logic .................................. ..157
Possible Cause ................................................... ..157
DTC Confirmation Procedure .............................. ..157
Wiring Diagram - AT - BA/FTS ............................ ..158
Diagnosis Procedure ........................................... ..159
Component Inspection ........................................ ..161
DTC TURBINE REVOLUTION SENSOR ....... ..163
Description .......................................................... ..163
CONSULT-III Refe rence Value in Data Monitor
Mode ................................................................... ..
163
On Board Diagnosis Logic .................................. ..163
Possible Cause ................................................... ..163
DTC Confirmation Procedure .............................. ..163
Wiring Diagram - AT - PT/SEN ........................... ..164
Diagnosis Procedure ........................................... ..165
CONTROL UNIT (RAM), CONTROL UNIT
(ROM) ............................................................. ..
168
Description .......................................................... ..168
On Board Diagnosis Logic .................................. ..168
Possible Cause ................................................... ..168
DTC Confirmation Procedure .............................. ..168
Diagnosis Procedure ........................................... ..168
MAIN POWER SUPPLY AND GROUND CIR-
CUIT ................................................................ ..169
Wiring Diagram - AT - MAIN ............................... ..169 Diagnosis Procedure ...........................................
..170
PNP, OD SWITCH AND CLOSED THROT-
TLE, WIDE OPEN THROTTLE POSITION
SIGNAL CIRCUI T ............................................ 172
CONSULT-III Reference Va lue in Data Monitor
Mode .................................................................... ..
172
TCM Terminal and Refere nce Value .....................172
Diagnosis Procedure ........................................... ..172
Component Inspection ......................................... ..176
SHIFT POSITION INDICATOR CIRCUIT ........ 177
Description ........................................................... ..177
CONSULT-III Reference Va lue in Data Monitor
Mode .................................................................... ..
177
Diagnosis Procedure ........................................... ..177
TROUBLE DIAGNOSIS FOR SYMPTOMS .... 178
Wiring Diagram - AT - NONDTC ......................... ..178
OD OFF Indicator Lamp Does Not Come On ...... ..181
Engine Cannot Be Started in "P" and "N" Position ..183
In "P" Position, Vehicle Moves Forward or Back-
ward When Pushed ............................................. ..
184
In "N" Position, Vehicle Moves ............................ ..184
Large Shock "N" → "R" Position .......................... ..185
Vehicle Does Not Creep Backward in "R" Position ..186
Vehicle Does Not Creep Forw ard in "D", "2" or "1"
Position ................................................................ ..
187
Vehicle Cannot Be Started from D 1 ..................... ..188
A/T Does Not Shift: D 1→ D 2or Does Not Kick-
down: D 4→ D 2 ..................................................... ..190
A/T Does Not Shift: D 2→ D 3 ................................ ..192
A/T Does Not Shift: D 3→ D 4 ................................ ..193
A/T Does Not Perform Lock-up ........................... ..194
A/T Does Not Hold Lock-up Condition ................. ..195
Lock-up Is Not Released ..................................... ..196
Engine Speed Does Not Return to Idle (Light
Braking D 4→ D 3) ................................................. ..197
A/T Does Not Shift: D 4→ D 3, When OD OFF ...... ..198
A/T Does Not Shift: D 3→ 22, When Selector Lever
"D" → "2" Position ............................................... ..
199
A/T Does Not Shift: 2 2→ 11, When Selector Lever
"2" → "1" Position ................................................ ..
200
Vehicle Does Not Decelerate by Engine Brake ... ..202
TCM Self-Diagnosis Does Not Activate ............... ..205
A/T SHIFT LOCK SYSTEM ............................. 207
Description ........................................................... ..207
Shift Lock System Parts Location ........................ ..207
Wiring Diagram - AT - SHIFT .............................. ..208
Diagnosis Procedure ........................................... ..208
TRANSMISSION CONTROL MODULE .......... 211
Removal and Installation ..................................... ..211
SHIFT CONTROL SYSTEM ............................ 212
Control Device Removal an d Installation ...............212
Control Device Disassembly and Assembly ..........215
Selector Lever Knob Remo val and Installation ......215
Adjustment of A/T Position .................................. ..216
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A/T FLUID
Checking A/T Fluid INFOID:0000000004305295
1. Warm up engine.
2. Check for A/T fluid leakage.
3. Before driving, A/T fluid level can be checked at A/T fluid tem- peratures of 30 ° to 50 °C (86 ° to 122 °F) using the “COLD” range
on A/T fluid level gauge.
• A : Front side
• B : Reverse side
• C : Add
• D : OK
a. Park vehicle on level surface and set parking brake.
b. Start engine and move selector lever through each gear posi- tion. Leave selector lever in “P” position.
c. Check A/T fluid level with engine idling.
d. Remove A/T fluid level gauge and wipe clean with lint-free cloth. CAUTION:
When wiping the A/T fluid l evel gauge, always use lint-free
cloth.
e. Re-insert A/T fluid level gauge into A/T fluid charging pipe as far as it will go.
CAUTION:
Firmly fix the A/T fluid level ga uge to the A/T fluid charging
pipe using the stopper attached.
f. Remove A/T fluid level gauge and note reading. If reading is at low side of range, add A/T fluid to the A/T fluid charging pipe.
CAUTION:
Do not overfill.
4. Drive vehicle for approximately 5 minutes.
5. Re-check A/T fluid level at A/T fluid temperatures of 50° to 80 °C (122 ° to 176 °F) using “HOT” range on A/
T fluid level gauge.
CAUTION:
• When wiping the A/T fluid level gauge, always use lint-free cloth.
• Firmly fix the A/T fluid level ga uge to the A/T fluid charging pipe using the stopper attached.
6. Check A/T fluid condition and make any necessary repairs. Refer to AT-51, " Inspections Before Trouble
Diagnosis " . If the A/T fluid contains frictional material (clu
tches, bands, etc.), or if the A/T is repaired, over-
hauled, or replaced, inspect and clean the A/T fluid cooler mounted in the radiator. Refer to AT-18, " A/T
Fluid Cooler Cleaning " .
7. Install the removed A/T fluid level gauge into the A/T fluid charging pipe. CAUTION:
Firmly fix the A/T fluid level gaug e to the A/T fluid charging pipe using the stopper attached.
Changing A/T Fluid INFOID:0000000004305296
1. Warm up A/T fluid.
2. Stop engine.
3. Drain A/T fluid by removing the drain plug. Re install the drain plug to the specified torque.
CAUTION:
Do not reuse drain plug gasket.
4. Refill the transaxle with new specified A/T fluid th rough the A/T fluid charging pipe. Always refill the tran-
saxle with the same volume of A/T fluid that was drained out. B
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The line pressure is temporarily reduced corresponding to a change
in engine torque when shifting gears (that is, when the shift solenoid
valve is switched for clutch operation) to reduce shifting shock.
AT LOW FLUID TEMPERATURE • A/T fluid viscosity and frictional characteristics of t he clutch facing change with A/T fluid temperature. Clutch
engaging or band-contacting pressure is compensated for, according to A/T fluid temperature, to stabilize
shifting quality.
• The line pressure is reduced below 60 °C (140 °F) to prevent shift-
ing shock due to high viscosity of A/T fluid when temperature is
low.
• Line pressure is increased to a maximum irrespective of the throt- tle opening when A/T fluid temperature drops to −10 °C (14 °F). This
pressure rise is adopted to prevent a delay in clutch and brake
operation due to extreme drop of A/T fluid viscosity at low temper-
ature.
Shift Control INFOID:0000000004305304
The shift is regulated entirely by electronic cont rol to accommodate vehicle speed and varying engine opera-
tions. This is accomplished by electrical signals trans mitted by the revolution sensor and the ECM (accelerator
pedal position sensor). This results in improved acceleration performance and fuel economy.
CONTROL OF SHIFT SOLENOID VALVES A AND B The TCM activates shift solenoid valves A and B according to sig-
nals from the accelerator pedal position sensor and revolution sen-
sor to select the optimum gear pos ition on the basis of the shift
schedule memorized in the TCM.
The shift solenoid valve performs simple ON-OFF operation. When
set to “ON”, the drain circuit closes and pilot pressure is applied to
the shift valve.
RELATION BETWEEN SHIFT SOLENOID VALVES A AND B AND GEAR POSITIONS SAT008J