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3. Put a mark on base line of the tread (rear side) of both tires at
the same height of hub center. These are measuring points.
4. Measure distance (A) from rear side.
5. Push vehicle slowly ahead to rotate wheels 180 degrees (1/2 turn).
CAUTION:
If wheels have rotated more than 180 degrees (1/2 turn), try
the above procedure again from the beginning. Never push
vehicle backward.
6. Measure distance (B) from front side.
7. Use the formula below to calculate total toe-in. • If the total toe-in is outside the specification, adj ust toe-in by varying the length of between steering
outer socket and inner socket. SFA234AC
Wheel Alignment (Unladen*) " .
FRONT SUSPENSION ASSEMBLY
FSU-11
< SERVICE INFORMATION >
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Removal and Installation
INFOID:0000000004305866
REMOVAL 1. Separate intermediate shaft from steering gear pinion shaft. Refer to PS-9, " Removal and Installation " .
2. Remove front tires from vehicle using a power tool.
3. Remove wheel sensor from steering knuckle. Refer to BRC-32 .
CAUTION:
Do not pull on wheel sensor harness.
4. Remove the nut on the upper side of stabilizer connecting rod (1) with a power tool, and then remove stabilizer connecting rod
(1) from strut assembly.
5. Loosen steering outer socket (1) nut.
6. Remove steering outer socket (1) from steering knuckle (2) so as not to damage ball joint boot (3) using Tool.
CAUTION:
Temporarily tighten the nut to prevent damage to threads
and to prevent the Tool fr om suddenly coming off.
7. Remove rear torque rod. Refer to EM-195, " Component " .
8. Remove transverse link ball joint nut and bolt. Then, remove transverse link from steering knuckle.
9. Set jack under front suspension member.
10. Remove upper side bolts of upper link.
11. Remove the bolts of member stay, and then remove member stay from vehicle.
12. Gradually lower a jack to remove front suspension assembly.
INSTALLATION Installation is in the reverse order of removal.
• For tightening torque, refer to FSU-10, " Component " .
• Perform final tightening of each of parts (rubber bushing), under unladen conditions, which were removed when removing front suspension assembly. Check wheel alignment. Refer to FSU-7, " Wheel Alignment
Inspection " .
• Check wheel sensor harness for proper connection. Refer to BRC-32 .
13. Upper link (right) 14. Front suspension member 15. Member stay
16. Cap Front SGIA1297E
Tool number : HT72520000 (J-25730-A)
SGIA1298E
FSU-12< SERVICE INFORMATION >
COIL SPRING AND STRUT
COIL SPRING AND STRUT
Removal and Installation INFOID:0000000004305867
REMOVAL
1. Remove cowl top panel. Refer to EI-22, " Removal and Installation " .
2. Remove front tires using power tool.
3. Remove harness of wheel sensor from strut assembly. Refer to BRC-32, " Removal and Installation " .
CAUTION:
Do not pull on wheel sensor harness.
4. Remove brake hose lock plate. Refer to BR-12, " Rear Brake Tube and Hose " .
5. Remove the nut on the upper side of stabilizer c onnecting rod using power tool, and then remove stabi-
lizer connecting rod from strut assembly.
6. Remove nuts and bolts, and then remove steering knuckle from strut assembly. Refer to FSU-10, " Component " .
7. Remove the strut mounting insulator bolts, then remove strut assembly.
INSTALLATION
Installation is in the reverse order of removal.
• For tightening torque, refer to FSU-10, " Component " .
• Perform final tightening of bolts and nuts at the strut assembly lower side (rubber bushing) under unladen
conditions with tires on level ground. Check wheel alignment. Refer to FSU-7, " Wheel Alignment Inspection "
.
• Check wheel sensor harness for proper connection. Refer to BRC-32 .
• Attach strut mounting insulator as shown.
Disassembly and Assembly INFOID:0000000004305868
DISASSEMBLY
CAUTION:
Do not damage strut piston rod when removing components from strut assembly. WEIA0179E
MEIA0014E
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TRANSVERSE LINK
Removal and Installation INFOID:0000000004305869
REMOVAL 1. Remove front tires using power tool.
2. Remove transverse link ball joint nut and bolt. Then, remove transverse link from steering knuckle.
3. Remove transverse link nuts and bolts, then remove transverse link from front suspension member.
NOTE:
When removing LH transverse link it may be necessay to lower
the suspension member in order to remove bolts to avoid con-
tact with the transaxle.
a. Set jack under front suspension member.
b. Loosen RH upper link bolts, LH upper link bolt (front suspension member side), front suspension member bolts (left/right). Lower
the front suspension member in order to remove transverse link
bolts.
4. Remove transverse link.
INSPECTION AFTER REMOVAL
Visual Inspection Check the following:
• Transverse link and bushing for deformation, cracks or damage. Replace it if necessary.
• Ball joint boot for cracks or other damage, and also for grease leakage. Replace it if necessary.
Ball Joint Inspection Manually move ball stud to confirm it moves smoothly with no binding.
Swing Torque Inspection NOTE:
Before measurement, move ball stud at least t en times by hand to check for smooth movement.
• Hook a spring balance at the cutout on ball stud. Confirm spring balance measurement value is within specifications when ball stud
begins moving.
• If it is outside the specified range, replace transverse link assem- bly.
Axial End Play Inspection • Move tip of ball stud in axial direction to check for looseness.
• If it is outside the specified range, replace transverse link assembly.
INSTALLATION Installation is in the reverse order of removal.
• For tightening torque, refer to FSU-10, " Component " .
• Perform final tightening of bolts and at the front suspension member installation position (rubber bushing)
under unladen conditions with tires on level ground. Check wheel alignment. Refer to FSU-7, " Wheel Align-
ment Inspection " .
SERVICE DATA AND SPECIFICATIONS (SDS)
FSU-17
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SERVICE DATA AND SPECIFICATIONS (SDS)
Wheel Alignment (Unladen*) INFOID:0000000004305871
*: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions. Market
United States and Canada
Tire size 185?65R15
Camber
Degree minute (Decimal degree) RH
Minimum - 0
° 50 ′ (- 0.83 °)
Nominal - 0 ° 5 ′ (- 0.08 °)
Maximum 0 ° 40 ′ (0.67 °)
LH Minimum - 0
° 55 ′ (- 0.92 °)
Nominal - 0 ° 10 ′ (- 0.17 °)
Maximum 0 ° 35 ′ (0.58 °)
Left and right difference
(LH - RH) Minimum -0
° 33 ′ (-0.55 °) or less
Nominal 0 ° 0 ′ (0 °) or less
Maximum 0 ° 33 ′ (0.55 °) or less
Caster
Degree minute (Decimal degree) RH
Minimum 4
° 05 ′ (4.08 °)
Nominal 4 ° 50 ′ (4.83 °)
Maximum 5 ° 35 ′ (5.58 °)
LH Minimum 3
°
55 ′ (3.92 °)
Nominal 4 ° 40 ′ (4.67 °)
Maximum 5 ° 25 ′ (5.42 °)
Left and right difference
(LH - RH) Minimum -0
° 45 ′ (-0.75 °) or less
Nominal -0 ° 12 ′ (-0.20 °) or less
Maximum 0 ° 21 ′ (0.35 °) or less
Kingpin inclination
Degree minute (Decimal degree) Minimum 9
° 10 ′ (9.17 °)
Nominal 9 ° 55 ′ (9.92 °)
Maximum 10 ° 40 ′ (10.67 °)
Total toe-in Distance (A - B)
Minimum 0 mm (0 in)
Nominal 1 mm (0.04 in)
Maximum 2 mm (0.08 in)
Angle (left or right, each side)
Degree minute second (Decimal degree) Minimum 0
° 0 ′ 0" (0 °)
Nominal 0 ° 2 ′ 42" (0.05 °)
Maximum 0 ° 5 ′ 24" (0.09 °) SFA234AC
Removal and Instal-
lation " .
CHECKING STEERING WHEEL PLAY
• Turn steering wheel so that front wheels come to the straight-ahead position. Start engine and lightly turn
steering wheel to the left and right until front wheels start to move. Measure steering wheel movement on the
outer circumference.
• When the measurement value is outside the standard val ue, check backlash for each joint of steering col-
umn assembly and installation condition of steering gear assembly.
CHECKING NEUTRAL POSITION STEERING WHEEL
• Make sure that steering gear assembly, steering colu mn assembly and steering wheel are installed in the
correct position.
• Perform neutral position inspection after wheel alignment. Refer to PS-2, " Precaution for Supplemental
Restraint System (SRS) "AIR BA
G" and "SEAT BELT PRE-TENSIONER" " .
• Set vehicle to the straight-ahead position and c onfirm steering wheel is in the neutral position.
• Loosen outer socket lock nut and turn inner socket to left and right equally to make fine adjustments if steer-
ing wheel is not in the neutral position.
CHECKING STEERING WHEEL TURNING FORCE
1. Park vehicle on a level and dry surface, set parking brake.
2. Start engine.
3. Check steering wheel turning force when steering wheel has been turned 360 ° from neutral position using suitable tool as
shown.
4. If steering wheel turning force is out of the specification, refer to STC-6, " How to Perform Trouble Diagnosis " .
CHECKING FRONT WHEEL TURNING ANGLE Steering wheel axial end play : 0 mm (0 in)
Steering wheel play : 0 - 35 mm (0 - 1.38 in)
Steering wheel
turning force : Less than 36 N (3.7 kg-f, 8.2 lb-f)
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• Check front wheel turning angle after toe-in inspection. Place front
wheels on turning radius gauges and rear wheels on stands.
Check the maximum inner and outer wheel turning angles for LH
and RH road wheels.
• With the engine at idle, turn steering wheel from full left stop to full right stop and measure the turning angles.
• Measure rack stroke if angles are outside the specified value.
• Disassemble steering gear assembly to check the cause that rack stroke is outside of the standard.
• Steering angles are not adjustabl e. Check steering gear assembly,
steering column assembly and front suspension components for
wear or damage if any of the turning angles are different from the
specified value. Replace any of them, if any non-standard condi-
tion exists.
Removal and Installation INFOID:0000000004305932
REMOVAL NOTE:
When reconnecting spiral cable, secure cable with a tape so that case and rotating part keep aligned. This will
omit neutral position alignment procedure during spiral cable installation.
1. Set front wheels to straight-ahead position.
2. Remove driver air bag module. Refer to SRS-34 .
3. Remove steering wheel lock nut after steering is locked.
4. Remove steering wheel.
INSTALLATION Installation is in the reverse order of removal.
Rotation " .
5. Loosen steering outer socket (1) mounting nut.
6. Remove steering outer socket (1) from steering knuckle (2) so as not to damage ball joint boot (3) using the ball joint remover
(suitable tool).
CAUTION:
Temporarily tighten the nut to prevent damage to threads
and to prevent the ball joint remover (suitable tool) from
suddenly coming off.
7. Remove front suspension member. Refer to FSU-11, " Removal and Installation " .
8. Remove mounting bolts and nuts of steering gear assembly.
INSTALLATION
Installation is in the reverse order of removal.
• Clean mounting surface on the body side of lower dash seal when installing steering gear assembly.
• Check wheel alignment under unladen conditions with tires on level ground. Refer to FSU-7, " Wheel Align-
ment Inspection " .
1. Steering gear assembly 2. Washer 3. Lower dash seal
4. Heat insulator 5. Front suspension member
Refer to GI-7 for the symbols.
SGIA1298E