2009 LAMBORGHINI GALLARDO E Gear
[x] Cancel search: E GearPage 203 of 1659
4
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Fig.6
G
H
Fig.7
I
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7. Free the axle shafts from the gearbox following this procedure
• insert 5 nuts ( G-Fig.6 L Q W R W K H Z K H H O G L V F W R N H H S L W V W H D G \ Z K L O H W K H D [ O H V K D I W ¿ [ L Q J V F U H Z V D U H E H L Q J
removed;
' R Q R W W L J K W H Q W K H Q X W V F R P S O H W H O \ E X W M X V W D V P X F K D V Q H F H V V D U \ W R O R F N L W .
• X Q V F U H Z W K H D [ O H V K D I W ¿ [ L Q J E R O W V H-Fig.6) while keeping the disc steady with the help of the nuts
mounted on it;
• perform the operations for both axle shafts.
' R Q R W X V H R W K H U W R R O V R U S U R F H G X U H V I R U O R F N L Q J W K H G L V F V W K H G L V F V F R X O G E H G D P D J H G
8. 8 Q V F U H Z W K H ¿ [ L Q J E R O W R I W K H J U R X Q G H \ H I-Fig.7) of the starter and remove the ground cable.
Page 204 of 1659
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Fig.8
Fig.9
b
a
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
9. 5 H P R Y H W K H W Z R J H D U E R [ V X S S R U W ¿ [ L Q J E R O W V (L-Fig.8 ).
Disassembling the manual gearbox involves releasing the gear selection cables ( a-Fig.9 ) and the clamp
( b-Fig.9 ).
Page 212 of 1659
![LAMBORGHINI GALLARDO 2009 Workshop Manual 13
L714 01 00 03
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L714 01 00 03
Fig.17
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L714 01 00 03
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Remove the engine wiring harness. •Disassemble the bench (086803).
• Disassemble the right side member cover (086803).
• Disassemble the right B pillar cover (086803).
21. Disconnect the E-gear control unit connectors ( A-Fig.17) and loosen the corresponding earth ( % ) L J ). Only
for vehicles equipped with an E-gear system.
22. Disconnect the connections of the 4 relays ( C-Fig.17) connected to the main electrical system.
23. Detach the 2 fuse blocks ( ' ) L J ) from the corresponding support.
24. Loosen the 2 screws ( ( ) L J ) securing the relay support ( F-Fig.17) to the chassis.
25 . Disconnect the 7 relays on the support ( F-Fig.17).
1- Blue 643 main relay.
2- Gray 643 secondary air pump relay.
3- Purple 373 +50 1 relay.
4- Red 373 +50 2 relay.
5- Orange 643 secondary air pump 1 relay.
6- Green 643 engine relay.
7- White 179 E-gear pump relay (only on vehicles equipped with an E-gear system).
8- Blank.
9- Blank.
26. Disconnect the 3 fuses on the relay support ( F-Fig.17).
A- Black - 50A secondary air pump 1.
B- Brown - 40A fuel pump supply.
C- Blank.
D- Red - 50 A secondary air pump 2.
Page 220 of 1659
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Fig.2
A
Fig.3
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
5. $ V V H P E O H W K H F O X W F K À \ Z K H H O (014105).
6. Install the gearbox (030105) R Q W K H H Q J L Q H X V L Q J D Q D S S U R S U L D W H O L I W L Q J G H Y L F H Fig.2)
$ V V H P E O L Q J W K H H Q J L Q H L Q W K H Y H K L F O H 1. 6 H F X U H W K H H Q J L Q H W R W K H O L I W L Q J G H Y L F H A-Fig.3 E \ K R R N L Q J L W R Q W R W K H U H O H Y D Q W D Q F K R U L Q J S R L Q W V
2. / L I W L W D Q G S R V L W L R Q L W L Q W K H Y H K L F O H L Q V L G H W K H H Q J L Q H F R P S D U W P H Q W
3 U R F H H G V O R Z O \ Z K H Q O L I W L Q J W K H H Q J L Q H F K H F N L Q J W K D W W K H H Q J L Q H G R H V Q R W H Q F R X Q W H U R E V W D F O H V Z K L O H
E H L Q J S O D F H G L Q V L G H W K H Y H K L F O H
) L W W K H H Q J L Q H L Q W K H Y H K L F O H Y H U W L F D O O \ P D N L Q J V X U H Q R W W R W L O W L W 3 D \ D W W H Q W L R Q W K D W W K H H Q J L Q H L V
F R U U H F W O \ S R V L W L R Q H G V R W K D W W K H S U R S H O O H U V K D I W D [ O H V K D I W V D Q G K R O H V I R U W K H ¿ [ L Q J V F U H Z V D U H matching.
: + ( 1 3 2 6 , 7 , 2 1 , 1 * 7 + ( ( 1 * , 1 ( ( 1 6 8 5 ( 7 + $ 7 7 + ( 3 , 3 ( 6 6 7 , / / 7 2 % ( & 2 1 1 ( & 7 ( ' $ 5 ( 1 2 7
& 5 8 6 + ( '
3 U R W H F W W K H F D U E R G \ Z L W K U X E E H U J X D U G V V R L W G R H V Q R W E H F R P H G D P D J H G Z K L O H W K H H Q J L Q H L V E H L Q J put in.
Page 234 of 1659
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Fig.23
3
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8
Fig.22
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
35 & R Q Q H F W W K H I X V H V R Q W K H U H O D \ V X S S R U W 3 ) L J ).
$ % O D F N $ V H F R Q G D U \ D L U S X P S
% % U R Z Q $ I X H O S X P S V X S S O \
& % O D Q N
' 5 H G $ V H F R Q G D U \ D L U S X P S
36 & R Q Q H F W W K H U H O D \ V R Q W K H V X S S R U W 3 ) L J ).
% O X H P D L Q U H O D \
* U D \ V H F R Q G D U \ D L U S X P S U H O D \
3 X U S O H U H O D \
5 H G U H O D \
2 U D Q J H V H F R Q G D U \ D L U S X P S U H O D \
* U H H Q H Q J L Q H U H O D \
: K L W H ( J H D U S X P S U H O D \ R Q O \ R Q Y H K L F O H V H T X L S S H G Z L W K ( J H D U V \ V W H P
% O D Q N
% O D Q N 37. 7 L J K W H Q W K H V F U H Z V Q-Fig.22 V H F X U L Q J W K H U H O D \ V X S S R U W 3 ) L J ) to the chassis.
) D V W H Q W K H I X V H E O R F N V 5 ) L J ) to the corresponding support.
39. & R Q Q H F W W K H F R Q Q H F W L R Q V R I W K H U H O D \ V S-Fig.23 W R W K H P D L Q H O H F W U L F D O V \ V W H P
40. & R Q Q H F W W K H ( J H D U F R Q W U R O X Q L W F R Q Q H F W R U V T-Fig.23) and tighten the corresponding earth ( 8 ) L J ).Only for
vehicles equipped with an E-gear system.
• Assemble the bench .
• $ V V H P E O H W K H U L J K W V L G H P H P E H U F R Y H U .
• 6 H F X U H W K H U L J K W % S L O O D U F R Y H U .
Page 248 of 1659
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Fig.5
GG
GG
Fig.6
L
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1
M
1
1
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7.Remove the timing system cover by tightening 4 screws ( G-Fig.5) in the relevant threads so it can be raised.
8. Loosen the 5 screws (
L-Fig.6) securing the shoe and the upper crown gear to remove the oil pump timing chain
( H-Fig.6 ).
9. Loosen the 5 screws ( 1 ) L J ) securing the shoes to remove the main camshaft timing chain ( M-Fig.6).
Page 251 of 1659
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Fig.11
A
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
% ' L V D V V H P E O L Q J W K H F U D Q N V K D I W R L O V H D O 3 U H O L P L Q D U \ R S H U D W L R Q V • Disassemble the gearbox (030103).
• ' L V D V V H P E O H W K H F O X W F K D Q G À \ Z K H H O (014103).
' L V D V V H P E O L Q J W K H R L O V H D O1. Remove the oil seal ( A-Fig.11) using the puller.
Page 254 of 1659
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Fig.5
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Fig.4
1
M
L
H
L
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
5. Position the main camshaft timing chain ( H-Fig.4) and tighten the 5 screws ( L-Fig.4) securing the shoes.
) D V W H Q L Q J W K H V F U H Z V W L J K W H Q L Q J W R U T X H F
Position the oil pump timing chain ( M-Fig.4) and tighten the 5 screws ( L-Fig.4) securing the shoe and the upper
crown gear.
) D V W H Q L Q J W K H V F U H Z V W L J K W H Q L Q J W R U T X H F
7. Position the timing system cover by tightening the 4 screws ( O-Fig.5) in the relevant threads so it can be
raised.