4WD SHIFT INDICATOR LAMP AND 4LO INDICATOR LAMP DO NOT TURN ON
DLN-103
< SYMPTOM DIAGNOSIS > [ATX14B]
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4WD SHIFT INDICATOR LAMP AND 4LO INDICATOR LAMP DO NOT
TURN ON
DescriptionINFOID:0000000003772162
4WD shift indicator lamp and 4LO indicator lamp do not turn ON for approx. 1 second when turning ignition
switch to ON.
Diagnosis ProcedureINFOID:0000000003772163
1.CHECK TRANSFER CONTROL UNIT PO WER SUPPLY AND GROUND CIRCUITS
Refer to DLN-22, "Diagnosis Procedure"
.
Are the inspection results normal?
YES >> GO TO 2.
NO >> Repair as necessary.
2.CHECK COMBINATION METER POWER SUPPLY AND GROUND CIRCUITS
Refer to MWI-30, "COMBINATION METER : Diagnosis Procedure"
.
Are the inspection results normal?
YES >> GO TO 3.
NO >> Perform repairs as necessary.
3.CHECK HARNESS BETWEEN TR ANSFER CONTROL UNIT AND COMBINATION METER
1. Turn ignition switch OFF. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit harness connector.
3. Check continuity between the following terminals.
- Transfer control unit harness connector E142 (B) terminal 2 and combination meter harness connector M24 (A) terminal 38.
- Transfer control unit harness connector E142 (B) terminal 11 and combination meter harness connector M24 (A) terminal 29.
- Transfer control unit harness connector E142 (B) terminal 12 and combination meter harness connector M24 (A) terminal 39.
- Transfer control unit harness connector E142 (B) terminal 21
and combination meter harness connector M24 (A) terminal 28.
Also check harness for short to ground and short to power.
Are the inspection results normal?
YES >> GO TO 4.
NO >> Repair or replace damaged parts.
4.CHECK INDICATOR LAMP CIRCUIT
1. Connect combination meter harness connector.
2. Turn ignition switch ON.
3. Ground the following terminals using suitable wiring.
- Transfer control unit harness connector E142 terminal 2 and ground.
- Transfer control unit harness connector E142 terminal 11 and
ground.
- Transfer control unit harness connector E142 terminal 12 and
ground.
- Transfer control unit harness connector E142 terminal 21 and
ground.
Do indicator lamps turn on?
YES >> GO TO 5.
NO >> Replace combination meter. Refer to MWI-102,
"Removal and Installation".
Continuity should exist.
AWDIA0184ZZ
SDIA2772E
Revision: December 20092009 QX56
4WD WARNING LAMP DOES NOT TURN ONDLN-105
< SYMPTOM DIAGNOSIS > [ATX14B]
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4WD WARNING LAMP DOES NOT TURN ON
DescriptionINFOID:0000000003772164
4WD warning lamp does not turn ON when turning ignition switch to ON.
Diagnosis ProcedureINFOID:0000000003772165
1.CHECK TRANSFER CONTROL UNIT PO WER SUPPLY AND GROUND CIRCUITS
Refer to DLN-22, "Diagnosis Procedure"
.
Are the inspection results normal?
YES >> GO TO 2.
NO >> Repair as necessary.
2.CHECK COMBINATION METER POWER SUPPLY AND GROUND CIRCUITS
Refer to MWI-30, "COMBINATION METER : Diagnosis Procedure"
.
Are the inspection results normal?
YES >> GO TO 3.
NO >> Perform repairs as necessary.
3.CHECK HARNESS BETWEEN TR ANSFER CONTROL UNIT AND COMBINATION METER
1. Turn ignition switch OFF. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit and combination meter harness connectors.
3. Check continuity between the following terminals.
- Transfer control unit harness connector E142 (A) terminal 5 and combination meter harness connector M23 (B) terminal 49.
Also check harness for short to ground and short to power.
Are the inspection results normal?
YES >> GO TO 4.
NO >> Repair or replace damaged parts.
4.CHECK INDICATOR LAMP CIRCUIT
1. Connect combination meter harness connector.
2. Turn ignition switch ON. (Do not start engine.)
3. Ground the following terminal using suitable wiring.
- Transfer control unit harness connector E142 terminal 5 and ground.
Does 4WD warning lamp turn on?
YES >> GO TO 5.
NO >> Replace combination meter. Refer to MWI-102,
"Removal and Installation".
5.SYMPTOM CHECK
Check again.
Are the inspection results normal?
YES >> Inspection End.
NO >> GO TO 6.
6.CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to DLN-81, "Reference Value"
.
Continuity should exist.
AWDIA0187ZZ
SDIA2774E
Revision: December 20092009 QX56
4WD SHIFT INDICATOR LAMP OR 4LO INDICATOR LAMP DO NOT CHANGE
DLN-107
< SYMPTOM DIAGNOSIS > [ATX14B]
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4WD SHIFT INDICATOR LAMP OR 4LO INDICATOR LAMP DO NOT
CHANGE
DescriptionINFOID:0000000003772166
4WD shift indicator lamp or 4LO indicator lamp do not change when switching the 4WD shift switch.
Diagnosis ProcedureINFOID:0000000003772167
1.CONFIRM THE SYMPTOM
Confirm 4WD shift indicator lamp and 4LO indicator lamp turn on when ignition switch is turned to ON.
Do 4WD shift indicator lamp and 4LO indicator lamp turn on?
YES >> GO TO 2.
NO >> Refer to DLN-103, "Diagnosis Procedure"
.
2.CHECK SYSTEM FOR 4WD SHIFT SWITCH
Perform trouble diagnosis for 4WD sh ift switch system. Refer to DLN-31, "Diagnosis Procedure"
.
Are the inspection results normal?
YES >> GO TO 3.
NO >> Repair or replace damaged parts.
3.CHECK SYSTEM FOR WAIT DETECTION SWITCH
Perform trouble diagnosis for wait det ection switch system. Refer to DLN-35, "Diagnosis Procedure"
.
Are the inspection results normal?
YES >> GO TO 4.
NO >> Repair or replace damaged parts.
4.CHECK SYSTEM FOR NEUTRAL-4LO SWITCH
Perform trouble diagnosis for neutral-4LO switch system. Refer to DLN-28, "Diagnosis Procedure"
.
Are the inspection results normal?
YES >> GO TO 5.
NO >> Repair or replace damaged parts.
5.CHECK SYSTEM FOR ATP SWITCH
Perform trouble diagnosis for ATP switch system. Refer to DLN-116, "Diagnosis Procedure"
.
Are the inspection results normal?
YES >> GO TO 6.
NO >> Repair or replace damaged parts.
6.CHECK SYSTEM FOR 2-4WD SOLENOID
Perform trouble diagnosis for 2-4W D solenoid system. Refer to DLN-57, "Diagnosis Procedure"
.
Are the inspection results normal?
YES >> GO TO 7.
NO >> Repair or replace damaged parts.
7.CHECK SYSTEM FOR TRANSFER CONTROL DEVICE
Perform trouble diagnosis for transfer control device system. Refer to DLN-48, "Diagnosis Procedure"
.
Are the inspection results normal?
YES >> GO TO 8.
NO >> Repair or replace damaged parts.
8.CHECK SYSTEM FOR ACTUATOR MOTOR
Perform trouble diagnosis for actuator motor system. Refer to DLN-39, "Diagnosis Procedure"
.
Are the inspection results normal?
YES >> GO TO 9.
NO >> Repair or replace damaged parts.
Revision: December 20092009 QX56
ATP WARNING LAMP DOES NOT TURN ONDLN-109
< SYMPTOM DIAGNOSIS > [ATX14B]
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ATP WARNING LAMP DOES NOT TURN ON
DescriptionINFOID:0000000003772168
ATP warning lamp does not turn ON when the transfer case is switched in or out of 4LO with the A/T selector
lever in N position.
Diagnosis ProcedureINFOID:0000000003772169
1.CHECK SYSTEM FOR CAN COMMUNICATION LINE
Perform self-diagnosis. Refer to DLN-18, "CONSULT-III Function (ALL MODE AWD/4WD)"
.
Do the self-diagnostic results indicate CAN communication?
YES >> Perform trouble diagnosis for CAN communication line.
NO >> GO TO 2.
2.CHECK SYSTEM FOR 4WD SHIFT SWITCH
Perform trouble diagnosis for 4WD sh ift switch system. Refer to DLN-31, "Diagnosis Procedure"
.
Are the inspection results normal?
YES >> GO TO 3.
NO >> Repair or replace damaged parts.
3.CHECK SYSTEM FOR TRANSMIS SION RANGE SWITCH SIGNAL
Perform trouble diagnosis for transmission range switch signal system. Refer to DLN-38, "Diagnosis Proce-
dure".
Are the inspection results normal?
YES >> GO TO 4.
NO >> Repair or replace damaged parts.
4.CHECK SYSTEM FOR ATP SWITCH
Perform trouble diagnosis for ATP switch system. Refer to DLN-116, "Diagnosis Procedure"
.
Are the inspection results normal?
YES >> GO TO 5.
NO >> Repair or replace damaged parts.
5.CHECK HARNESS BETWEEN TR ANSFER CONTROL UNIT AND COMBINATION METER
1. Turn ignition switch OFF. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit harness connector and combination meter harness connector.
3. Check continuity between the following terminals.
- Transfer control unit harness connector E142 (B) terminal 15 and combination meter harness connector M23 (A) terminal 43.
Continuity should exist.
AWDIA0185ZZ
Revision: December 20092009 QX56
DLN-110
< SYMPTOM DIAGNOSIS >[ATX14B]
ATP WARNING LAMP DOES NOT TURN ON
- Transfer control unit harness
connector E143 (B) terminal 40
and combination meter harness connector M23 (A) terminal 44.
Also check harness for short to ground and short to power.
Are the inspection results normal?
YES >> GO TO 6.
NO >> Repair or replace damaged parts.
6.CHECK ATP WARNING LAMP CIRCUIT
1. Place A/T selector lever in P position.
2. Connect combination meter harness connector and transfer control unit harness connector.
3. Disconnect ATP switch harness connector.
4. Ground the following terminal using suitable wiring.
- ATP switch harness connector F55 terminal 8 and ground.
5. Turn ignition switch ON. (Do not start engine.)
Does indicator lamp turn on?
YES >> GO TO 7.
NO >> Replace combination meter. Refer to MWI-102,
"Removal and Installation".
7.SYMPTOM CHECK
Check again.
Are the inspection results normal?
YES >> Inspection End.
NO >> GO TO 8.
8.CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to DLN-81, "Reference Value"
.
Are the inspection results normal?
YES >> GO TO 9.
NO >> Check transfer control unit pin terminals fo r damage or loose connection with harness connector.
If any items are damaged, repair or replace damaged parts.
9.CHECK TRANSFER INNER PARTS
1. Disassemble transfer assembly. Refer to DLN-142, "Disassembly and Assembly"
.
2. Check transfer inner parts.
Are the inspection results normal?
YES >> Inspection End.
NO >> Repair or replace damaged parts. 40 to 44: Continuity should not exist.
44 to 40: Continuity should exist.
AWDIA0186ZZ
SDIA2769E
Revision: December 20092009 QX56
DLN-112
< SYMPTOM DIAGNOSIS >[ATX14B]
4WD WARNING LAMP FLASHES RAPIDLY
4WD WARNING LAMP FLASHES RAPIDLY
DescriptionINFOID:0000000003772172
The 4WD warning lamp flashes quickly while driving (2 times / second). The lamp continues to flash until the
ignition switch is turned OFF.
Diagnosis ProcedureINFOID:0000000003772173
1.CHECK TIRE
Check the following.
Tire pressure
Wear condition
Longitudinal tire size (There is no difference between longitudinal tires.)
Are the inspection results normal?
YES >> GO TO 2.
NO >> Repair or replace damaged parts.
2.CHECK 4WD WARNING LAMP
Stop the vehicle and allow it to idle for a short period of time.
Does flashing stop?
YES >> Inspection End.
NO >> GO TO 3.
3.CHECK TRANSFER FLUID TEMPERATURE
Perform trouble diagnosis for transfer fluid temperature system. Refer to DLN-67, "Diagnosis Procedure"
.
Are the inspection results normal?
YES >> GO TO 4.
NO >> Repair or replace damaged parts.
4.SYMPTOM CHECK
Check again.
Are the inspection results normal?
YES >> Inspection End.
NO >> GO TO 5.
5.CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to DLN-81, "Reference Value"
.
Are the inspection results normal?
YES >> Inspection End.
NO >> Check transfer control unit pin terminals fo r damage or loose connection with harness connector.
If any items are damaged, repair or replace damaged parts.
Revision: December 20092009 QX56
4WD WARNING LAMP FLASHES SLOWLYDLN-113
< SYMPTOM DIAGNOSIS > [ATX14B]
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4WD WARNING LAMP FLASHES SLOWLY
DescriptionINFOID:0000000003772174
The 4WD warning lamp flashes slowly while driving (1 ti me / 2 seconds). The lamp continues to flash until the
ignition switch is turned OFF.
Diagnosis ProcedureINFOID:0000000003772175
1.CHECK TIRE
Check the following.
Tire pressure
Wear condition
Longitudinal tire size (There is no difference between longitudinal tires.)
OK or NG
OK >> GO TO 2.
NG >> Repair or replace damaged parts.
2.CHECK TRANSFER FLUID TEMPERATURE
Perform trouble diagnosis for transfer fl uid temperature system. Refer to DLN-67, "Diagnosis Procedure"
.
Are the inspection results normal?
YES >> GO TO 3.
NO >> Repair or replace damaged parts.
3.CHECK CLUTCH PRESSURE SWITCH
Perform trouble diagnosis for clutch pr essure switch system. Refer to DLN-70, "Diagnosis Procedure"
.
Are the inspection results normal?
YES >> GO TO 4.
NO >> Repair or replace damaged parts.
4.SYMPTOM CHECK
Check again.
Are the inspection results normal?
YES >> Inspection End.
NO >> GO TO 5.
5.CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to DLN-81, "Reference Value"
.
Are the inspection results normal?
YES >> Inspection End.
NO >> Check transfer control unit pin terminals for damage or loose connection with harness connector.
If any items are damaged, repair or replace damaged parts.
Revision: December 20092009 QX56
DLN-116
< SYMPTOM DIAGNOSIS >[ATX14B]
ATP SWITCH
ATP SWITCH
DescriptionINFOID:0000000003772178
The ATP indicator is ON when the transfer case is not in neutral.
Diagnosis ProcedureINFOID:0000000003772179
DIAGNOSTIC PROCEDURE
1.CHECK ATP SWITCH SIGNAL
With CONSULT-III
1. Start engine.
2. Select DATA MONITOR mode for A LL MODE AWD/4WD with CONSULT-III.
3. Read out the value of ATP SWITCH.
Without CONSULT-III
1. Start engine.
2. Check voltage between transfer control unit harness connector
terminal and ground.
Are inspection results normal?
YES >> GO TO 5.
NO >> GO TO 2.
2.CHECK HARNESS BETWEEN TRANSFER CONTROL UNIT AND ATP SWITCH
1. Turn ignition switch OFF. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit harness c onnector and the ATP switch harness connector.
3. Check continuity between transfer control unit harness connec- tor E143 terminal 40 and ATP switch harness connector F55 ter-
minal 8.
Also check harness for short to ground and short to power.
Are inspection results normal?
YES >> GO TO 3.
NO >> Repair or replace damaged parts.
3.CHECK GROUND CIRCUIT
Condition Display value
Vehicle stopped
Engine running
A/T selector lever N
Brake pedal de- pressed 4WD shift switch
: 4H to 4LO or 4LO to 4H
(While actuator motor is operating.)
ON
Except the above OFF
Connector Terminal Condition Voltage
(Approx.)
E143 40 -
Ground Vehicle stopped
Engine running
A/T selector lever
N
Brake pedal de- pressed 4WD shift switch: 4H
to 4LO or 4LO to 4H
(While actuator motor
is operating.)
0V
Except the above Battery
voltage
SDIA2755E
Continuity should exist.
SDIA2756E
Revision: December 20092009 QX56