FSU-14
< REMOVAL AND INSTALLATION >
COIL SPRING AND SHOCK ABSORBER
REMOVAL AND INSTALLATION
COIL SPRING AND SHOCK ABSORBER
Removal and InstallationINFOID:0000000003772274
REMOVAL
1. Remove the wheel and tire using power tool.
2. Remove the shock absorber lower bolt using power tool.
3. Remove the three shock absorber upper nuts using power tool.
4. Remove the coil spring and shock absorber assembly.• Turn steering knuckle out to gain enough clearance forremoval.
INSTALLATION
Installation is in the reverse order of removal.
• The lower seat step (2) in the shock absorber assembly (1) faces
outside of vehicle.
- Upper spring insulator (3)
- : Front
• Tighten all nuts and bolts to specification. Refer to FSU-13, "
Com-
ponent" .
• When installing wheel and tire, refer to WT-41, "
Adjustment".
DisposalINFOID:0000000005867502
1. Set shock absorber horizontally with the piston rod fully extended.
2. Drill 2 – 3 mm (0.08 – 0.12 in) hole at the position ( ) from top
as shown in the figure to release gas gradually.
CAUTION:
• Wear eye protection (safety glasses).
• Wear gloves.
• Be careful with metal chips or oil blown out by the com-pressed gas.
NOTE:
• Drill vertically in this direction ( ).
• Directly to the outer tube avoiding brackets.
• The gas is clear, colorless, odorless, and harmless.
3. Position the drilled hole downward and drain oil by moving the piston rod several times. CAUTION:
Dispose of drained oil according to the law and local regulations.
LEIA0093E
WEIA0155E
A : 20 – 30 mm (0.79 – 1.18 in)
JPEIA0161ZZ
Revision: December 20092009 QX56
KNUCKLEFSU-19
< REMOVAL AND INSTALLATION >
C
DF
G H
I
J
K L
M A
B
FSU
N
O P
KNUCKLE
Removal and InstallationINFOID:0000000003772279
REMOVAL
1. Remove wheel hub and bearing assembly. Refer to FAX-7, "Removal and Installation".
• Disconnect wheel sensor harness connector. Do not remove wheel sensor from wheel hub and bearing
assembly for this procedure.
2. Remove steering outer socket from steering knuckle using Tool. CAUTION:
• Be careful not to damage ball joint boot.
• Temporarily tighten nut to prevent damage to threads andto prevent Tool from coming off.
3. Remove the coil spring and shock absorber assembly using power tool. Refer to FSU-14, "
Removal and
Installation".
4. Support lower link using a suitable jack.
5. Remove cotter pin and nut from upper link ball joint and discard the cotter pin.
6. Separate upper link ball joint from steering knuckle using Tool.
1. Disc rotor 2. Wheel hub and bearing assembly 3. Wheel stud
4. Splash guard 5. Steering knuckle Front
AWDIA0423GB
Tool number : HT72520000 (J-25730-A)
WGIA0130E
Tool number : ST29020001 (J-24319-01)
LEIA0095E
Revision: December 20092009 QX56
COIL SPRING AND SHOCK ABSORBERFSU-21
< DISASSEMBLY AND ASSEMBLY >
C
DF
G H
I
J
K L
M A
B
FSU
N
O P
DISASSEMBLY AND ASSEMBLY
COIL SPRING AN D SHOCK ABSORBER
Disassembly and AssemblyINFOID:0000000003772280
DISASSEMBLY
1. Set the shock absorber in a vise, then loosen (without removing)
the piston rod lock nut as shown.
CAUTION:
Do not remove piston rod lock nut at this time.
2. Compress the spring using tool until the shock absorber mount- ing insulator can be turned by hand.
WARNING:
Make sure that the pawls of the two tools are firmly hooked
on the spring. The spring compressors must be tightened
alternately and evenly so as not to tilt the spring.
3. Remove the piston rod lock nut. • Discard the piston rod lock nut, use a new nut for assembly.
INSPECTION AFTER DISASSEMBLY
Shock Absorber Assembly
• Check for smooth operation through a full stroke, both compression and extension.
• Check for oil leakage on welded or gland packing portions.
• Check piston rod for cracks, deformation or other damage and replace if necessary.
Mounting Insulator and Rubber Parts
Check cemented rubber-to-metal portion for separation or cracks. Check rubber parts for deterioration and
replace if necessary.
Coil Spring
• Check for cracks, deformation or other damage and replace if necessary.
• Check the free spring height.
ASSEMBLY
SSU002
SSU003
Front spring free height
2WD : 325.5 ± 3 mm (12.8 ± 0.1 in)
4WD : 335.0 ± 3 mm (13.2 ± 0.1 in)
Revision: December 20092009 QX56
FSU-22
< DISASSEMBLY AND ASSEMBLY >
COIL SPRING AND SHOCK ABSORBER
1. When installing coil spring on shock absorber, the lower end andupper end must be positioned as shown.
• Shock absorber mounting insulator (1)
• Lower end (2)
• Upper end (3)
•: Flat tail
2. Install small parts as follows: • Upper seat
• Upper spring seat
• Shock absorber bushing
• Spacer
3. Install upper spring insulator (3) with studs located in line with lower shock mount and in lower seat step. The lower seat step
(2) in the shock absorber assembly (1) faces outside of vehicle.
• : Front
4. Install washer and nut then tighten the piston rod lock nut to specification. Refer to FSU-13, "
Component" .
• Use a new piston rod lock nut for assembly.
WEIA0154E
WEIA0155E
Revision: December 20092009 QX56
SERVICE DATA AND SPECIFICATIONS (SDS)FSU-23
< SERVICE DATA AND SPECIFICATIONS (SDS)
C
DF
G H
I
J
K L
M A
B
FSU
N
O P
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000003772281
Spring Free HeightINFOID:0000000003772282
Wheel Alignment (Unladen*1)INFOID:0000000003772283
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions. Suspension type
Independent double wishbone coil over shock
Shock absorber type Double-acting hydraulic
Stabilizer Standard equipment
2WD325.5 ± 3 mm (12.8 ± 0.1 in)
4WD 335.0 ± 3 mm (13.2 ± 0.1 in)
Drive type 2WD 4WD
Camber*6
Degree minute (decimal degree) Minimum
-0° 51 ′ (-0.85 °)- 0° 33 ′ (-0.55 °)
Nominal -0° 6 ′ (-0.10 °)0 ° 12 ′ (0.20 °)
Maximum 0° 39 ′ (0.65 °)0 ° 57 ′ (0.95 °)
Cross camber 0° 45 ′ (0.75 °) or less 0 ° 45′ (0.75 °) or less
Caster
Degree minute (decimal degree) Minimum
3° 15 ′ (3.25 °)2 ° 45 ′ (2.75 °)
Nominal 4° 0 ′ (4.00 °)3 ° 30 ′ (3.50 °)
Maximum 4° 45 ′ (4.75 °)4 ° 15 ′ (4.25 °)
Cross caster 0° 45 ′ (0.75 °) or less 0
° 45 ′ (0
.75°) or less
Kingpin inclination
Degree minute (decimal degree) 13
° 32 ′ (13.53 °)1 3° 13 ′ (13.22 °)
Total toe-in Distance (A
− B) Minimum
1.8 mm (0.07 in) 1.8 mm (0.07 in)
Nominal 2.8 mm (0.11 in) 2.8 mm (0.11 in)
Maximum 3.8 mm (0.15 in) 3.8 mm (0.15 in)
Angle (left side or right side)
Degree minute (decimal degree) Minimum
0° 3 ′ (0.05 °)0 ° 3 ′ (0.05 °)
Nominal 0° 5 ′ (0.08 °)0 ° 5 ′ (0.08 °)
Maximum 0° 7 ′ (0.12 °)0 ° 7 ′ (0.12 °)
Wheel turning angle
(full turn) Inside
Degree minute (decimal degree)
34
° 31 ′– 38 ° 31 ′*2
(34.52 °– 38.52° ) 34
° 44 ′– 38° 44′*4
(34.73 °– 38.73 °)
Ou t
side
Degree minute (decimal degree) 30
° 59 ′– 34 ° 59 ′*3
(30.98 °– 34.98° ) 30
° 29 ′– 34° 29′*5
(30.48 °– 34.48 °)
SFA234AC
Revision: December 20092009 QX56
FSU-24
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
*2: Target value 37° 31 ′ (37.52 °)
*3: Target value 33 ° 59 ′ (33.98 °)
*4: Target value 37 ° 44 ′ (37.73 °)
*5: Target value 33 ° 29 ′ (33.48 °)
*6 Some vehicles may not be equipped with straight (non-adjustable) lower link bolts and washers. In order to adjust camber and caster
on these vehicles, first replace the lower link bolts and washers with adjustable (cam) bolts and washers
Ball JointINFOID:0000000003772284
*1 Measure at cotter pin hole
*2 Measure at groove
Wheelarch Height (Unladen*1)INFOID:0000000003772285
Unit: mm (in)
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
*2: Verify the vehicle height. If vehicle height is not within ± 10 mm (0.39 in) of the specification, perform the control unit initialization pro-
cedure. Refer to SCS-7, "
CONSULT-III Function".
Swinging force “A”
Upper ball joint
8.1 – 103.2 N (0.8 – 10.5 kg-f, 1.8 – 23.2 lb-f) *1
Lower ball joint 11.4 – 145.5 N (1.1 – 14.8 kg-f, 2.5 – 32.7 lb-f) *2
Turning torque “B” 0.5 - 6.4 N·m (0.05 - 0.65 kg-m, 4 - 57 in-lb)
Vertical end play “C” 0 mm (0 in)
SFA858AWEIA0076E
Suspension type
Air leveling*2
Applied model2WD4WD
Front wheelarch height (Hf) 920
(36.22) 937
(36.89)
Rear wheelarch height (Hr) 917
(36.10) 937
(36.89)
LEIA0085E
Revision: December 20092009 QX56
GI-1
GENERAL INFORMATION
C
DE
F
G H
I
J
K L
M B
GI
SECTION GI
N
O P
CONTENTS
GENERAL INFORMATION
HOW TO USE THIS MANU AL ......................3
HOW TO USE THIS MANUAL ....................... .....3
Description .......................................................... ......3
Terms ........................................................................3
Units ..........................................................................3
Contents ....................................................................3
Relation between Illustrations and Descriptions .......4
Components ..............................................................4
HOW TO FOLLOW TROUBLE DIAGNOSES .....6
Description ................................................................6
How to Follow Test Groups in Trouble Diagnosis ......6
Key to Symbols Signifying Measurements or Pro-
cedures ............................................................... ......
7
HOW TO READ WIRING DIAGRAMS ................9
Connector symbols ............................................. ......9
Sample/wiring diagram -example- ...........................10
Description ..............................................................11
ABBREVIATIONS .......................................... ....13
Abbreviation List .................................................. ....13
TIGHTENING TORQUE OF STANDARD
BOLTS ................................................................
14
Tightening Torque Table .........................................14
RECOMMENDED CHEMICAL PRODUCTS
AND SEALANTS ............................................ ....
15
Recommended Chemical Products and Sealants ....15
TERMINOLOGY .................................................16
SAE J1930 Terminology List ............................... ....16
FEATURES OF NEW MODEL .....................20
IDENTIFICATION INFORMATION .....................20
Model Variation ................................................... ....20
Identification Number ..............................................21
Identification Plate ...................................................22
Dimensions .............................................................23
Wheels & Tires .................................................... ....23
PRECAUTION ..............................................24
PRECAUTIONS .................................................24
Description ........................................................... ....24
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
24
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ...................................
24
Procedures without Cowl Top Cover .......................25
General Precautions ................................................25
Three Way Catalyst .................................................27
Precaution for Fuel (Unleaded Premium Gasoline
Recommended) .......................................................
27
Multiport Fuel Injection System or Engine Control
System .....................................................................
27
Hoses ......................................................................27
Engine Oils ..............................................................28
Air Conditioning .......................................................29
LIFTING POINT .................................................30
Pantograph Jack ......................................................30
Garage Jack and Safety Stand ................................30
2-Pole Lift ................................................................30
TOW TRUCK TOWING .....................................32
Tow Truck Towing ...................................................32
Vehicle Recovery (Freeing a stuck vehicle) ............33
BASIC INSPECTION ...................................34
SERVICE INFORMATION FOR ELECTRICAL
INCIDENT ..........................................................
34
Work Flow ............................................................ ....34
Control Units and Electrical Parts ............................34
How to Check Terminal ...........................................35
Intermittent Incident ............................................. ....38
Circuit Inspection .....................................................41
CONSULT-III CHECKING SYSTEM .................46
Revision: December 20092009 QX56
GI-26
< PRECAUTION >
PRECAUTIONS
• Before starting repairs which do not require battery power:Turn off ignition switch.
Disconnect the negative battery terminal.
• If the battery terminals are disconnected, recorded memory of radio and each control unit is erased.
• To prevent serious burns: Avoid contact with hot metal parts.
Do not remove the radiator cap when the engine is hot.
• Dispose of drained oil or the solvent used for cleaning parts in an appropriate manner.
• Do not attempt to top off the fuel tank after the fuel pump nozzle
shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray
and possibly a fire.
• Clean all disassembled parts in the designated liquid or solvent prior to inspection or assembly.
• Replace oil seals, gaskets, packings, O-rings, locking washers,
cotter pins, self-locking nuts, etc. with new ones.
• Replace inner and outer races of tapered roller bearings and needle bearings as a set.
• Arrange the disassembled parts in accordance with their assembled locations and sequence.
• Do not touch the terminals of electrical com ponents which use microcomputers (such as ECM).
Static electricity may damage internal electronic components.
• After disconnecting vacuum or air hoses, atta ch a tag to indicate the proper connection.
• Use only the fluids and lubricants specified in this manual.
• Use approved bonding agent, sealants or their equivalents when required.
• Use hand tools, power tools (disassembly only) and recommended special tools where specified for safe and efficient service repairs.
• When repairing the fuel, oil, water, vacuum or exhaust systems, check all affected lines for leaks.
• Before servicing the vehicle: Protect fenders, upholstery and carpeting with appropriate covers.
Take caution that keys, buckles or buttons do not scratch paint.
WARNING:
To prevent ECM from storing the diagnostic tro uble codes, do not carelessly disconnect the harness
connectors which are related to the engine control system and TCM (transmission control module)
SEF289H
SGI233
PBIC0190E
SGI234
Revision: December 20092009 QX56