LOWER LINKFSU-17
< REMOVAL AND INSTALLATION >
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LOWER LINK
Removal and InstallationINFOID:0000000003772277
REMOVAL
1. Remove the wheel and tire using power tool.
2. Remove lower shock absorber bolt.
3. Remove stabilizer bar connecting rod lower nut using power tool, then separate connecting rod from lower
link. Refer to FSU-15, "
Removal and Installation".
4. Remove drive shaft nut, if equipped. Refer to FA X - 9 , "
Removal and Installation".
5. Remove pinch bolt from steering knuckle using power tool, then separate lower link ball joint from steering knuckle.
6. Remove lower link bolts (1) and nuts, then the lower link (2). NOTE:
Some vehicles may be equipped with straight (non-adjustable)
lower link bolts and washers. In order to adjust camber and
caster on these vehicles, first replace the lower link bolts and
washers with adjustable (cam) bolt and washers.
INSPECTION AFTER REMOVAL
Lower Link
Check for deformation and cracks. Replace if necessary.
Lower Link Bushing
Check for distortion and damage. Replace if necessary.
INSTALLATION
Installation is in the reverse order of removal.
• Tighten all nuts and bolts to specification. Refer to FSU-13, "
Component".
• When installing wheel and tire, refer to WT-41, "
Adjustment".
• After installation, check that the front wheel alignment is within specification. Refer to FSU-6, "
Front Wheel
Alignment".
LEIA0097E
WEIA0153E
Revision: December 20092009 QX56
FSU-24
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
*2: Target value 37° 31 ′ (37.52 °)
*3: Target value 33 ° 59 ′ (33.98 °)
*4: Target value 37 ° 44 ′ (37.73 °)
*5: Target value 33 ° 29 ′ (33.48 °)
*6 Some vehicles may not be equipped with straight (non-adjustable) lower link bolts and washers. In order to adjust camber and caster
on these vehicles, first replace the lower link bolts and washers with adjustable (cam) bolts and washers
Ball JointINFOID:0000000003772284
*1 Measure at cotter pin hole
*2 Measure at groove
Wheelarch Height (Unladen*1)INFOID:0000000003772285
Unit: mm (in)
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
*2: Verify the vehicle height. If vehicle height is not within ± 10 mm (0.39 in) of the specification, perform the control unit initialization pro-
cedure. Refer to SCS-7, "
CONSULT-III Function".
Swinging force “A”
Upper ball joint
8.1 – 103.2 N (0.8 – 10.5 kg-f, 1.8 – 23.2 lb-f) *1
Lower ball joint 11.4 – 145.5 N (1.1 – 14.8 kg-f, 2.5 – 32.7 lb-f) *2
Turning torque “B” 0.5 - 6.4 N·m (0.05 - 0.65 kg-m, 4 - 57 in-lb)
Vertical end play “C” 0 mm (0 in)
SFA858AWEIA0076E
Suspension type
Air leveling*2
Applied model2WD4WD
Front wheelarch height (Hf) 920
(36.22) 937
(36.89)
Rear wheelarch height (Hr) 917
(36.10) 937
(36.89)
LEIA0085E
Revision: December 20092009 QX56
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GENERAL INFORMATION
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CONTENTS
GENERAL INFORMATION
HOW TO USE THIS MANU AL ......................3
HOW TO USE THIS MANUAL ....................... .....3
Description .......................................................... ......3
Terms ........................................................................3
Units ..........................................................................3
Contents ....................................................................3
Relation between Illustrations and Descriptions .......4
Components ..............................................................4
HOW TO FOLLOW TROUBLE DIAGNOSES .....6
Description ................................................................6
How to Follow Test Groups in Trouble Diagnosis ......6
Key to Symbols Signifying Measurements or Pro-
cedures ............................................................... ......
7
HOW TO READ WIRING DIAGRAMS ................9
Connector symbols ............................................. ......9
Sample/wiring diagram -example- ...........................10
Description ..............................................................11
ABBREVIATIONS .......................................... ....13
Abbreviation List .................................................. ....13
TIGHTENING TORQUE OF STANDARD
BOLTS ................................................................
14
Tightening Torque Table .........................................14
RECOMMENDED CHEMICAL PRODUCTS
AND SEALANTS ............................................ ....
15
Recommended Chemical Products and Sealants ....15
TERMINOLOGY .................................................16
SAE J1930 Terminology List ............................... ....16
FEATURES OF NEW MODEL .....................20
IDENTIFICATION INFORMATION .....................20
Model Variation ................................................... ....20
Identification Number ..............................................21
Identification Plate ...................................................22
Dimensions .............................................................23
Wheels & Tires .................................................... ....23
PRECAUTION ..............................................24
PRECAUTIONS .................................................24
Description ........................................................... ....24
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
24
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ...................................
24
Procedures without Cowl Top Cover .......................25
General Precautions ................................................25
Three Way Catalyst .................................................27
Precaution for Fuel (Unleaded Premium Gasoline
Recommended) .......................................................
27
Multiport Fuel Injection System or Engine Control
System .....................................................................
27
Hoses ......................................................................27
Engine Oils ..............................................................28
Air Conditioning .......................................................29
LIFTING POINT .................................................30
Pantograph Jack ......................................................30
Garage Jack and Safety Stand ................................30
2-Pole Lift ................................................................30
TOW TRUCK TOWING .....................................32
Tow Truck Towing ...................................................32
Vehicle Recovery (Freeing a stuck vehicle) ............33
BASIC INSPECTION ...................................34
SERVICE INFORMATION FOR ELECTRICAL
INCIDENT ..........................................................
34
Work Flow ............................................................ ....34
Control Units and Electrical Parts ............................34
How to Check Terminal ...........................................35
Intermittent Incident ............................................. ....38
Circuit Inspection .....................................................41
CONSULT-III CHECKING SYSTEM .................46
Revision: December 20092009 QX56
COMPRESSORHA-31
< ON-VEHICLE REPAIR >
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COMPRESSOR
Removal and Installation for CompressorINFOID:0000000003775309
A/C Compressor Mounting
REMOVAL
1. Discharge the refrigerant. Refer to HA-20, "HFC-134a (R-134a) Service Procedure".
2. Remove the front left wheel and tire assembly. Refer to WT-41, "Adjustment"
.
3. Remove the engine under cover.
4. Remove front fender protector. Refer to EXT-23, "Removal and Installation"
.
5. Remove the engine air cleaner and air ducts. Refer to EM-25, "Removal and Installation"
.
6. Remove the drive belt. Refer to EM-13, "Removal and Installation"
.
7. Disconnect the compressor electrical connector.
8. Disconnect the high-pressure flexible hose and low-pressure flexible hose from the compressor. CAUTION:
Cap or wrap the joint of the pipe with suitable mate rial such as vinyl tape to avoid the entry of air.
9. Remove the compressor bolts and nut using power tools.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
AWIIA1291GB
Revision: December 20092009 QX56
LOW-PRESSURE PIPEHA-39
< ON-VEHICLE REPAIR >
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5. Remove the front and rear bumper fascia. Refer to EXT-13, "Removal and Installation" (front), EXT-15,
"Removal and Installation" (rear).
6. Reposition the front fender protec tor out of the way. Refer to EXT-23, "Removal and Installation"
.
7. Disconnect the chassis harness connector.
8. Remove the spare wheel and tire.
9. Remove the tailpipe and tailpipe hanger bracket. Refer to EX-6, "Removal and Installation"
.
10. Remove the seatbelt latch anchor. Refer to EX-6, "Removal and Installation"
.
11. Remove the front floor heat shield.
12. Disconnect each end of the underfloor rear high- and low-pressure A/C and heater core pipes. Refer to
HA-29, "Component"
.
CAUTION:
Cap or wrap the joint of the pipes with suitable material such as viny l tape to avoid the entry of air.
13. Set two suitable jacks at the RH body mount points to support the vehicle body when it is separated from the RH side of the frame.
14. Remove the RH body mount bolts. Refer to BRM-6, "Body Mounting"
.
15. Use the vehicle hoist to lower the RH side of the frame from the RH side of the body [approximately 305
mm (12 in)] until there is suffici ent clearance to remove the underfloor rear high- and low-pressure A/C
and heater core pipes from between the body and the frame.
16. Remove the underfloor rear high- and low-pressure A/ C and heater core pipes from the back of the vehi-
cle.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Replace the O-rings of the underfloor rear high - and low-pressure A/C and heater core pipes with
new ones, then apply compressor oil to them for installation.
After charging refrigerant, check for leaks.
Revision: December 20092009 QX56
HIGH-PRESSURE PIPEHA-43
< ON-VEHICLE REPAIR >
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5. Remove the front and rear bumper fascia. Refer to EXT-13, "Removal and Installation" (front), EXT-15,
"Removal and Installation" (rear).
6. Reposition the front fender protec tor out of the way. Refer to EXT-23, "Removal and Installation"
.
7. Disconnect the chassis harness connector.
8. Remove the spare wheel and tire.
9. Remove the tailpipe and tailpipe hanger bracket. Refer to EX-6, "Removal and Installation"
.
10. Remove the seatbelt latch anchor. Refer to EX-6, "Removal and Installation"
.
11. Remove the front floor heat shield.
12. Disconnect each end of the underfloor rear high- and low-pressure A/C and heater core pipes. Refer to
HA-29, "Component"
.
CAUTION:
Cap or wrap the joint of the pipes with suitable material such as viny l tape to avoid the entry of air.
13. Set two suitable jacks at the RH body mount points to support the vehicle body when it is separated from the RH side of the frame.
14. Remove the RH body mount bolts. Refer to BRM-6, "Body Mounting"
.
15. Use the vehicle hoist to lower the RH side of the frame from the RH side of the body [approximately 305
mm (12 in)] until there is suffici ent clearance to remove the underfloor rear high- and low-pressure A/C
and heater core pipes from between the body and the frame.
16. Remove the underfloor rear high- and low-pressure A/ C and heater core pipes from the back of the vehi-
cle.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Replace the O-rings of the underfloor rear high - and low-pressure A/C and heater core pipes with
new ones, then apply compressor oil to them for installation.
After charging refrigerant, check for leaks.
Revision: December 20092009 QX56
MA-32
< ON-VEHICLE MAINTENANCE >
CHASSIS AND BODY MAINTENANCE
Checking Axle and Suspension Parts
INFOID:0000000003777011
FRONT AND REAR AXLE AND SUSPENSION PARTS
Check front and rear axle and suspension parts for excessive play, cracks, wear or other damage.
• Shake each wheel to check for excessive play.
• Rotate each wheel to check for abnormal noise.
• Check the axle and suspension nuts and bolts for looseness.
• Check the strut and shock absorber for oil leakage or other damage.
• Check the suspension ball joints for grease leakage and ball joint dust cover for cracks or other damage.
DRIVE SHAFT
Check the boots and drive shaft for cracks, wear, damage, and
grease leakage.
SMA525A
SFA901
Revision: December 20092009 QX56
PARKING BRAKE CONTROLPB-7
< ON-VEHICLE REPAIR >
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ON-VEHICLE REPAIR
PARKING BRAKE CONTROL
ComponentINFOID:0000000003772471
Removal and InstallationINFOID:0000000003772472
REMOVAL
1. Remove lower instrument panel LH. Refer to IP-17, "Removal and Installation".
2. Remove center console. Refer to IP-20, "
Removal and Installation".
3. Remove floor trim. Refer to INT-16, "
Removal and Installation".
4. Remove adjusting nut and discard. CAUTION:
Do not reuse adjusting nut after removing it.
5. Remove the lock plate from the front cable.
6. Remove front cable retaining bolts and nut.
7. Disconnect return spring from equalizer.
8. Disconnect right and left rear cables from equalizer.
9. Remove rear wheel hub. Refer to RAX-7, "
Removal and Installa-
tion".
1. Pedal assembly 2. Front cable3. Right rear cable
4. Left rear cable 5. Return spring6. Equalizer
7. Adjusting nut 8. Lock plate
WFIA0218E
WFIA0165E
Revision: December 20092009 QX56