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DIAGNOSIS AND REPAIR WORKFLOWADP-5
< BASIC INSPECTION >
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BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work FlowINFOID:0000000003775491
WORK FLOW
DETAILED FLOW
ALKIA0538GB
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ADP-6
< BASIC INSPECTION >
DIAGNOSIS AND REPAIR WORKFLOW
1. GET INFORMATION FOR SYMPTOM
Get the detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurred).
>> GO TO 2
2. CHECK DTC WITH AUTOMATIC DRIVE POSITIONER SYSTEM
Check “Self Diagnostic Result” with CONSULT-III.
Refer to ADP-127, "DTC Index"
.
Is any symptom described and any DTC is displayed?
Symptom is described, DTC is displayed.>>GO TO 3
Symptom is not described, DTC is displayed.>>GO TO 7
Symptom is described, DTC is not displayed.>>GO TO 4
3. CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer.
>> GO TO 7
4. CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer.
>> GO TO 5
5. CHECK NORMAL OPERATING CONDITION
Check normal operating condition. Refer to ADP-161, "Description"
.
Is the incident normal operation?
YES >> Inspection End.
NO >> GO TO 6
6. PERFORM BASIC INSPECTION
Isolate the malfunctioning point with the basic inspection. Refer to ADP-8, "Preliminary Check"
.
>> GO TO 8
7. PERFORM DTC CONFIRMATION PROCEDURE
Perform the confirmation procedure for the detected DTC.
Is the DTC displayed?
YES >> GO TO 9
NO >> Check intermittent incident. Refer to GI-38, "Intermittent Incident"
.
8. PERFORM COMPONENT FUNCTION CHECK
Perform the component function check for the isolated malfunctioning point.
>> GO TO 9
9. DETECT MALFUNCTIONING PART BY DIAGNOSTIC PROCEDURE
Isolate the malfunctioning point by performing the di agnosis procedure relevant to the symptom during the
component diagnosis.
>> GO TO 10
10. REPAIR OR REPLACE
Repair or replace the malfunctioning part.
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DIAGNOSIS AND REPAIR WORKFLOWADP-7
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>> GO TO 11
11 . FINAL CHECK
Perform the DTC confirmation procedure (if DTC is detected) or component function check (if no DTC is
detected) again, and then check that the malfunction can be repaired securely.
Are all malfunctions corrected?
YES >> Inspection End.
Symptom is detected.>> GO TO 4
DTC is detected.>> GO TO 7
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ADP-8
< BASIC INSPECTION >
INSPECTION AND ADJUSTMENT
INSPECTION AND ADJUSTMENT
Preliminary CheckINFOID:0000000003775492
1. FOREIGN OBJECTS
Check the following:
objects on or behind the seats that could cause binding
objects under the seats that may be interfering with the seat’s moving parts
objects under pedals that may interfere with movement
Are there any foreign objects that could be causing interference?
YES >> Remove objects.
NO >> GO TO 2
2. WIRING CONNECTIONS
1. Disconnect harness connectors.
2. Check terminals for damage or loose connections.
3. Reconnect harness connectors.
Are any connectors damaged or loose?
YES >> Repair or replace damaged parts.
NO >> GO TO 3
3. POWER AND GROUND
Check power supply and ground circuits for control unit. Refer to ADP-47, "DRIVER SEAT CONTROL UNIT :
Diagnosis Procedure".
Is the inspection result normal?
YES >> Refer to ADP-127, "DTC Index".
NO >> Repair or replace as necessary.
Special Repair RequirementINFOID:0000000003775493
Refer to Owner’s Manual for Automatic Drive Positioner system operating instructions.
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PRE-INSPECTION FOR DIAGNOSTICADP-9
< BASIC INSPECTION >
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PRE-INSPECTION FOR DIAGNOSTIC
Basic InspectionINFOID:0000000004055281
1. CHECK POWER SUPPLY AND DROUND CIRCUIT
Check the power supply and ground circuit as shown below.
Driver seat control unit: Refer to ADP-47, "DRIVER SEAT CONTROL UNIT : Diagnosis Procedure"
.
Automatic drive positioner control unit: Refer to ADP-47, "AUTOMATIC DRIVE POSITIONER CONTROL
UNIT : Diagnosis Procedure".
Is the inspection result normally?
YES >> GO TO 2
NO >> Repair or replace the malfunctioning part.
2. CHECK MANUAL FUNCTION
Check the manual function operati ons by operating the relevant switches as shown below.
Seat (slide, reclining, lifting front, lifting rear)
Pedal assembly (forward, backward)
Steering wheel (upward, downward)
Door mirror
Do all manual functions operate normally?
YES >> GO TO 3
NO (Seat, pedal, door mirror)>>Go to SYMPTOM 1, refer to ADP-159, "Symptom Table"
. And, GO TO 4 if
the result of SYMPTOM 1 is OK.
3. CHECK MEMORY FUNCTION 1
Register the seat positions (refer to Owner’s Manual) and check that all parts of the seat, pedals, steering
wheel and door mirrors move to their memory positions correctly.
Are the operations normal?
YES >> Check each malfunction according to the instruction of the SYMPTOM 4, refer to ADP-159,
"Symptom Table".
No (memory indicator operates normally)>> Go to SYMPTOM 2, refer to ADP-159, "Symptom Table"
.
No (memory indicator does not operate normally either)>> GO TO 5
4. CHECK MEMORY FUNCTION 2
Register the seat positions (refer to Owner’s Manual) and check that all parts of the seat, pedals, steering
wheel and door mirrors move to their memory positions correctly.
Are the operations normal?
YES >> Check intermittent incident. Refer to GI-38, "Intermittent Incident".
NO >> GO TO 7
5. CHECK SEAT MEMORY SW ITCH/MEMORY INDICATOR
Check the seat memory switch/memory switch indicator of the SYMPTOM 5, refer to ADP-159, "Symptom
Table".
Is the inspection result normal?
YES >> GO TO 6
NO >> Repair or replace the malfunctioning part.
6. CHECK OPERATION CONDITION
Check the memory operation conditions (refer to ADP-12, "AUTOMATIC DRIVE POSITIONER SYSTEM :
System Description").
Are all operation conditions fulfilled?
YES >> Go to SYMPTOM 6, refer to ADP-159, "Symptom Table".
NO >> Fulfill the operation conditions. Refer to ADP-12, "AUTOMATIC DRIVE POSITIONER SYSTEM :
System Description".
7. CHECK MECHANISM
Check for the following.
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ADP-10
< BASIC INSPECTION >
PRE-INSPECTION FOR DIAGNOSTIC
Mechanism deformation or pinched foreign materials.
Interference with other parts because of poor installation.
Is any malfunction present in the relevant parts?
YES >> Go to SYMPTOM 3, refer to ADP-159, "Symptom Table".
NO >> Repair or replace the malfunctioning part.
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AUTOMATIC DRIVE POSITIONER SYSTEMADP-11
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FUNCTION DIAGNOSIS
AUTOMATIC DRIVE POSITIONER SYSTEM
AUTOMATIC DRIVE POSITIONER SYSTEM
AUTOMATIC DRIVE POSITIONER SYSTEM : System DiagramINFOID:0000000003775494
ABJIA0463GB
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ADP-12
< FUNCTION DIAGNOSIS >
AUTOMATIC DRIVE POSITIONER SYSTEM
AUTOMATIC DRIVE POSITIONER SYST EM : Component Parts Location
INFOID:0000000003775495
AUTOMATIC DRIVE POSITIONER SYSTEM : System DescriptionINFOID:0000000003775496
OUTLINE
The system automatically moves the driver seat, pedal assembly, steering wheel and door mirror position by
the driver seat control unit and the automatic drive posit ioner control unit. The driver seat control unit corre-
sponds with the automatic drive positioner control unit by UART communication.
ALJIA0347ZZ
1. A. Automatic drive positioner control
unit M33, M34
B. Pedal adjustin g motor assembly
E109, E110 2. A. Steering column
B. Key switch and ignition knob
switch M12
C. BCM M18, M19, M20 (view with
instrument panel removed) 3. A. Door mirror remo
te control switch
D10
B. Seat memory switch D5
4. Pedal adjusting switch M96 5 . A. Door mirrror LH D4, RH D107
B. Front door switch LH B 6. A. A/T selector lever
B. A/T shift selector (park position
switch) M203
7. A. Sliding motor LH B204 (driver seat
view), reclining motor LH B205, lift-
ing motor (front) B2 06, lifting motor
(rear) B207
B. Driver seat control unit B202,
B203
C. Power seat switch LH B208 8. A. ADP steering switch M16
B. Tilt sensor M85 and tilt motor M86
Function Description
Manual function The driving position (seat, pedal assembly, steering wheel and door mirror position)
can be adjusted by using the power seat switch, pedal adjusting switch, ADP steering
switch or door mirror
remote control switch.
Memory function The seat, pedal assembly and outside mirror move to the stored driving position by
pressing seat memory switch (1 or 2).
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