BRC-88
< ECU DIAGNOSIS >[VDC/TCS/ABS]
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
SIDE G-SENSOR Transverse G detected by side G sensorVehicle stopped
Approx. 0 m/s
2
Vehicle turning rightNegative value
(m/s2)
Vehicle turning left Positive value
(m/s
2)
STR ANGLE SIG Steering angle detected by steering angle
sensor Straight-ahead
Approx. 0°
Steering wheel turned –720 to 720°
PRESS SENSOR Brake fluid pressure detected by front pres-
sure sensor With ignition switch turned ON and brake
pedal released
Approx. 0 bar
With ignition switch turned ON and brake
pedal depressed –40 to 300 bar
ENGINE SPEED With engine running With engine stopped
0 rpm
Engine running Almost in accor-
dance with tachome-
ter display
FLUID LEV SW Brake fluid level switch signal status When brake fluid level switch ON
ON
When brake fluid level switch OFF OFF
FR RH IN SOL Operation status of each solenoid valve Actuator (solenoid valve) is active (“AC-
TIVE TEST” with CONSULT-III) or actua-
tor relay is inactive (in fail-safe mode)
ON
When the actuator (solenoid valve) is not
active and actuator relay is active (igni-
tion switch ON) OFF
FR RH OUT SOL Operation status of each solenoid valve Actuator (solenoid valve) is active (“AC-
TIVE TEST” with CONSULT-III) or actua-
tor relay is inactive (in fail-safe mode)
ON
When the actuator (solenoid valve) is not
active and actuator relay is active (igni-
tion switch ON) OFF
FR LH IN SOL Operation status of each solenoid valve Actuator (solenoid valve) is active (“AC-
TIVE TEST” with CONSULT-III) or actua-
tor relay is inactive (in fail-safe mode)
ON
When the actuator (solenoid valve) is not
active and actuator relay is active (igni-
tion switch ON) OFF
FR LH OUT SOL Operation status of each solenoid valve Actuator (solenoid valve) is active (“AC-
TIVE TEST” with CONSULT-III) or actua-
tor relay is inactive (in fail-safe mode)
ON
When the actuator (solenoid valve) is not
active and actuator relay is active (igni-
tion switch ON) OFF
RR RH IN SOL Operation status of each solenoid valve Actuator (solenoid valve) is active (“AC-
TIVE TEST” with CONSULT-III) or actua-
tor relay is inactive (in fail-safe mode)
ON
When the actuator (solenoid valve) is not
active and actuator relay is active (igni-
tion switch ON) OFF
Monitor item
Display content Data monitor
Condition Reference value in
normal operation
Revision: December 20092009 QX56
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)BRC-89
< ECU DIAGNOSIS > [VDC/TCS/ABS]
C
D
E
G H
I
J
K L
M A
B
BRC
N
O P
RR RH OUT SOL Operation status of each solenoid valve Actuator (solenoid valve) is active (“AC-
TIVE TEST” with CONSULT-III) or actua-
tor relay is inactive
(in fail-safe mode) ON
When the actuator (solenoid valve) is not
active and actuator relay is active (igni-
tion switch ON) OFF
RR LH IN SOL Operation status of each solenoid valve Actuator (solenoid valve) is active (“AC-
TIVE TEST” with CONSULT-III) or actua-
tor relay is inactive
(in fail-safe mode) ON
When the actuator (solenoid valve) is not
active and actuator relay is active (igni-
tion switch ON) OFF
RR LH OUT SOL Operation status of each solenoid valve Actuator (solenoid valve) is active (“AC-
TIVE TEST” with CONSULT-III) or actua-
tor relay is inactive
(in fail-safe mode) ON
When the actuator (solenoid valve) is not
active and actuator relay is active (igni-
tion switch ON) OFF
MOTOR RELAY Motor and motor relay operation When the motor relay and motor are op-
erating
ON
When the motor relay and motor are not
operating OFF
ACTUATOR RLY Actuator relay operation When the actuator relay is operating
ON
When the actuator relay is not operating OFF
ABS WARN LAMP ABS warning lamp
(Note 3) When ABS warning lamp is ON
ON
When ABS warning lamp is OFF OFF
OFF LAMP VDC OFF indicator lamp
(Note 3) When VDC OFF indicator lamp is ON
ON
When VDC OFF indicator lamp is OFF OFF
SLIP LAMP SLIP indicator lamp
(Note 3) When SLIP indicator lamp is ON
ON
When SLIP indicator lamp is OFF OFF
4WD FAIL REQ
(Note 2) Transfer control unit fail-safe signal When transfer control unit is in fail-safe
mode
ON
When transfer control unit is normal OFF
BST OPER SIG Active booster operation Active booster is active
ON
Active booster is inactive OFF
EBD SIGNAL EBD operation EBD is active
ON
EBD is inactive OFF
ABS SIGNAL ABS operation ABS is active
ON
ABS is inactive OFF
TCS SIGNAL TCS operation TCS is active
ON
TCS is inactive OFF
VDC SIGNAL VDC operation VDC is active
ON
VDC is inactive OFF
EBD FAIL SIG EBD fail-safe signal In EBD fail-safe
ON
EBD is normal OFF
ABS FAIL SIG ABS fail-safe signal In ABS fail-safe
ON
ABS is normal OFF
Monitor item
Display content Data monitor
Condition Reference value in
normal operation
Revision: December 20092009 QX56
BRC-90
< ECU DIAGNOSIS >[VDC/TCS/ABS]
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
TCS FAIL SIG TCS fail-safe signalIn TCS fail-safe ON
TCS is normal
OFF
VDC FAIL SIG VDC fail-safe signal In VDC fail-safe
ON
VDC is normal OFF
CRANKING SIG Crank operation Crank is active
ON
Crank is inactive OFF
CV1 VDC switch-over valve When actuator (switch-over valve) is ac-
tive (“ACTIVE TEST” with CONSULT-III)
or actuator relay is inactive (when in fail-
safe mode)
ON
When actuator (switch-over valve) is not
active and actuator relay is active (igni-
tion switch ON) OFF
CV2 VDC switch-over valve When actuator (switch-over valve) is ac-
tive (“ACTIVE TEST” with CONSULT-III)
or actuator relay is inactive (when in fail-
safe mode)
ON
When actuator (switch-over valve) is not
active and actuator relay is active (igni-
tion switch ON) OFF
SV1 VDC switch-over valve When actuator (switch-over valve) is ac-
tive (“ACTIVE TEST” with CONSULT-III)
or actuator relay is inactive (when in fail-
safe mode)
ON
When actuator (switch-over valve) is not
active and actuator relay is active (igni-
tion switch ON) OFF
SV2 VDC switch-over valve When actuator (switch-over valve) is ac-
tive (“ACTIVE TEST” with CONSULT-III)
or actuator relay is inactive (when in fail-
safe mode)
ON
When actuator (switch-over valve) is not
active and actuator relay is active (igni-
tion switch ON) OFF
DECEL G-SEN Longitudinal acceleration detected by Decel
G-Sensor Vehicle stopped
Approx. 0 G
Vehicle running -1.7 to 1.7 G
EBD WARN LAMP EBD warning lamp
(Note 3) When EBD warning lamp is ON
ON
When EBD warning lamp is OFF OFF
N POSI SIG Transmission range switch signal ON/OFF
condition A/T shift position = N position
ON
A/T shift position = other than N position OFF
P POSI SIG Transmission range switch signal ON/OFF
condition A/T shift position = P position
ON
A/T shift position = other than P position OFF
R POSI SIG Transmission range switch signal ON/OFF
condition A/T shift position = R position
ON
A/T shift position = other than R position OFF
2WD/4WD Drive axle 2WD model
2WD
4WD model 4WD
PRESS SEN2 Brake fluid pressure detected by rear pres-
sure sensor With ignition switch turned ON and brake
pedal released
Approx. 0 bar
With ignition switch turned ON and brake
pedal depressed –40 to 300 bar
Monitor item
Display content Data monitor
Condition Reference value in
normal operation
Revision: December 20092009 QX56
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)BRC-91
< ECU DIAGNOSIS > [VDC/TCS/ABS]
C
D
E
G H
I
J
K L
M A
B
BRC
N
O P
NOTE:
• 1: Confirm tire pr essure is normal.
• 2: Only 4WD models.
• 3: On and off timing for warning lamp and indicator lamp.
- ABS warning lamp: Refer to BRC-83, "
Description".
- Brake warning lamp: Refer to BRC-84, "
Description".
- VDC OFF indicator lamp: Refer to BRC-85, "
Description".
- SLIP indicator lamp: Refer to BRC-86, "
Description".
TERMINAL LAYOUT
DELTA S SEN Value detected by delta stroke sensor When brake pedal is depressed 1.05 - 1.80 mm
When brake pedal is released
0.00 mm (+0.6/-0.4)
RELEASE SWITCH
NO Active booster signal status When brake pedal is depressed
ON
When brake pedal is released OFF
RELEASE SWITCH
NC Active booster signal status When brake pedal is depressed
OFF
When brake pedal is released ON
STP OFF RLY Stop lamp relay signal When stop lamp relay is ON
ON
When stop lamp relay is OFF OFF
Monitor item
Display content Data monitor
Condition Reference value in
normal operation
AWFIA0032ZZ
Revision: December 20092009 QX56
EXCESSIVE ABS FUNCTION OPERATION FREQUENCYBRC-103
< SYMPTOM DIAGNOSIS > [VDC/TCS/ABS]
C
D
E
G H
I
J
K L
M A
B
BRC
N
O P
EXCESSIVE ABS FUNCTION OPERATION FREQUENCY
Diagnosis ProcedureINFOID:0000000003772624
1.CHECK START
Check front and rear brake force di stribution using a brake tester.
Is the inspection result normal?
YES >> GO TO 2
NO >> Check brake system.
2.CHECK FRONT AND REAR AXLE
Make sure that there is no excessive play in the front and rear axles. Refer to front: FAX-6, "
On-Vehicle
Inspection and Service", Rear: RAX-6, "On-Vehicle Inspection and Service".
Is the inspection result normal?
YES >> GO TO 3
NO >> Repair or replace malfunctioning components.
3.CHECK WHEEL SENSOR AND SENSOR ROTOR
Check the following.
• Wheel sensor installation for damage.
• Sensor rotor installation for damage.
• Wheel sensor connector connection.
• Wheel sensor harness inspection.
Is the inspection result normal?
YES >> GO TO 4
NO >> • Replace wheel sensor or sensor rotor. Refer to BRC-114, "
Removal and Installation".
• Repair harness.
4.CHECK ABS WARNING LAMP DISPLAY
Make sure that the ABS warning lamp is turned off af ter the ignition switch is turned ON or when driving.
Is the ABS warning lamp illuminated?
YES >> Perform self-diagnosis. Refer to BRC-24, "CONSULT-III Function (ABS)".
NO >> Normal
Revision: December 20092009 QX56
BRC-106
< SYMPTOM DIAGNOSIS >[VDC/TCS/ABS]
ABS FUNCTION DOES NOT OPERATE
ABS FUNCTION DOES NOT OPERATE
Diagnosis ProcedureINFOID:0000000003772627
CAUTION:
ABS does not operate when speed
is 10 km/h (6 MPH) or lower.
1.CHECK ABS WARNING LAMP DISPLAY
Make sure that the ABS warning lamp turns OFF af ter ignition switch is turned ON or when driving.
Is the inspection result normal?
YES >> Normal
NO >> Perform self-diagnosis. Refer to BRC-24, "
CONSULT-III Function (ABS)".
Revision: December 20092009 QX56
CCS-4
< BASIC INSPECTION >
DIAGNOSIS AND REPAIR WORKFLOW
• Perform the ICC system action test to check the ICC system operation status. Refer to CCS-5, "ADDI-
TIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Requirement".
>> GO TO 2
2.PERFORM SELF-DIAGNOSIS OF ICC UNIT
1. Perform self-diagnosis of ICC unit.
2. Check if DTC is detected.
Is any DTC detected?
YES >> GO TO 3
NO >> GO TO 4
3.CHECK SELF-DIAGNOSIS RESULTS
1. Check the DTC detected in the self-diagnosis results.
2. Perform the relevant diagnosis by re ferring to the DTC index. Refer to CCS-55, "
Diagnostic Trouble Code
(DTC) Chart".
NOTE:
If “CAN COMM CIRCUIT [U1000]” (DTC 20) is displayed, start with the diagnosis for the CAN communication
system. Refer to LAN-85, "
Diagnosis Procedure".
>> GO TO 5
4.DIAGNOSIS BY SYMPTOM
Referring to the diagnosis chart by symptom , perform the relevant diagnosis. Refer to CCS-57, "
Symptom
Chart".
>> GO TO 5
5.REPAIR OR REPLACE APPLICABLE ITEM
Repair or replace applicable item.
>> GO TO 6
6.CHECK AFTER REPAIRING OR REPLACING THE APPLICABLE ITEM
1. Erase DTC.
2. Perform the self-diagnosis for the ICC unit again after repairing or replacing the applicable item.
3. Check if DTC is detected.
Is any DTC detected?
YES >> GO TO 3
NO >> GO TO 7
7.CHECK ICC SYSTEM
Test the ICC system for normal operation to see if the malfunction symptom is solved and no other symptoms
are present.
No symptoms?
YES >> INSPECTION END.
NO >> GO TO 4
Revision: December 20092009 QX56
CCS-8
< BASIC INSPECTION >
INSPECTION AND ADJUSTMENT
NOTE:
If the adjustment screen does not appear on CONSULT-III 10 sec. after touching “LASER BEAM ADJUST”
screen, the following causes may be considered:
• Target is not set accurately.
• There is not enough space beside the target.
• Deformation of vehicle or inappropriate installation of sensor. Sensor may be installed out of the adjustablerange.
• The area is not suitable for the adjustment work.
• ICC sensor is not clean.
>> GO TO 2
2.LASER BEAM AIMING CONFIRMATION
After the CONSULT-III displays “ADJ UST THE VERTICAL OF LASER BEAM AIMING” turn the vertical adjust-
ing screw until “U/D CORRECT” value is set in the range of ±4.
NOTE:
• Turn the screw slowly. The value on the CONSULT-III is slower
than the actual movement of the ICC sensor. Wait 2 seconds
between each adjustment. Also, during adjustment work, do not
block the ICC sensor lens with your hand or body. In that case,
there are times when aiming cannot be conducted correctly.
• Turning the screw clockwise raises the ICC sensor and counter- clockwise lowers the ICC sensor.
>> GO TO 3
3.LASER BEAM AIMING CONFIRMATION
1. When “U/D CORRECT” value indicates ±4, confirm that the value remains within ±4 for at least 2 seconds
while nothing is touching the ICC sensor.
2. When “COMPLETED THE VERTICAL AIMING OF LASER BEAM” appears on screen, touch “END”.
NOTE:
Be sure that the margin of “U/D CORRECT” is within ±4 when the ICC sensor unit is untouched.
3. Confirm that “ADJUSTING AUTOMATIC HORIZONTAL LASER BEAM AIMING” is on screen and wait
while the horizontal adjustment is made automatically. (maximum: 10 seconds).
4. Confirm that “NORMALLY COMPLETED” is displayed on CONSULT-III and close the aiming adjustment procedure by touching “END”.
NOTE:
Complete all the procedures once “LASER BEAM AD JUST” mode is entered in CONSULT-III. When the
procedure is discontinued, the ICC system is inoperable.
>> LASER BEAM AIMING ADJUSTMENT END.
CHECK AFTER THE ADJUSTMENT
Test the ICC system by performing the ICC System Running Test. Refer to CCS-8, "ACTION TEST : ICC Sys-
tem Running Test" .
ACTION TEST
ACTION TEST : ICC System Running TestINFOID:0000000003776929
VEHICLE-TO-VEHICLE DISTANCE CONTROL MODE
SET CHECKING
1. Press the ON/OFF switch for less than 1.5 seconds.
2. Drive the vehicle between 40 km/h (25 MPH) and 144 km/h (89 MPH).
3. Push the COAST/SET switch.
4. Confirm that the desired speed is set as the COAST/SET switch is released.
NOTE:
WKIA1869E
Revision: December 20092009 QX56