2009 Hyundai Santa Fe engine

5VEHICLE MAINTENANCE REQUIREMENTS
2MAINTENANCE INTERVALS
F010C01A-DAT
Specified Scheduled Procedures
These are the procedures such as
inspections, adjustments and replace- ments that are listed in the mainte- nance charts starting on page 5-4.These procedures must be performed at the intervals shown in the mainte- nance schedule to assure that yourwarranty remains in effect. Although it is strongly recommended that they be performed by the factory-trained ordistributor-trained technicians at your Hyundai dealer, these procedures may be performed at any qualified servicefacility. It is suggested that genuine Hyundai service parts be used for any required repairs or replacements. Otherparts of equivalent quality such as engine oil, engine coolant, manual or auto transaxle oil, brake fluid and soon which are not supplied by Hyundai Motor Company or its distributor may be used without affecting your war-ranty coverage but you should always be sure these are equivalent to the quality of the original Hyundai parts.Your Service Passport provides fur- ther information about your warranty coverage. F010E02S-DAT
Do-It-Yourself Maintenance
See page (6-1 ~ 6-41).
F010D01A-AAT
General Checks
These are the regular checks youshould perform when you drive your Hyundai or you fill the fuel tank. A list of these items will be found on page 6-5. F010F02A-DAT
A Few Tips
Whenever you have your Hyundai ser-
viced, keep copies of the service records in your glove box. This will help ensure that you have documenta- tion when required. This is especiallyimportant when emergency service is not performed at an authorised Hyundai dealer.
F010B01A-AAT Maintenance Requirements The maintenance required for your Hyundai can be divided into three main areas: o Specified scheduled procedures o General checks o Do-it-yourself maintenance
F010A01A-DAT Service requirements To ensure that you receive satisfying operation from your Hyundai, certain maintenance procedures must be per- formed. Although careful design andengineering have reduced these to a minimum, those that are required are of the utmost importance.It is your responsibility to have thesemaintenance procedures performed tocomply with the terms of the warran- ties covering your new Hyundai. The Service Passport supplied with yournew vehicle provides further informa- tion about these warranties.
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5VEHICLE MAINTENANCE REQUIREMENTS
4REGULAR SERVICING
F030A03A-DAT An odometer reading or time interval determines when service is necessary. For most people, the odometer reading will indicate when service is needed. If, however, you drive very little, your vehicle should be serviced at least every 12 months. Under severe driving conditions, more frequent maintenance is required.
See Note (3) See Note (5)
NO.
12 3 4 5 6 7 8 9
1011
F030B04CM-DAT R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace of necessary.
105
84
R I I I I 120
96
R I
R I II I
9072
R I I I I
RR
75 60
R I I I I
60 48
R I
R I II I
45 36
R I I I
R R
30 24
R I I II I
15 12
R I I I I
KILOMETERS X 1000 MONTHS DESCRIPTION ENGINE CONTROL SYSTEM MAINTENANCE (PETROL) ENGINE OIL & FILTER
DRIVE BELT
2.7 V6
(AUTO-TENSIONER, ALTERNATOR, P/STR'G, A/CON) 3.3 V6FUEL FILTER (MPI TYPE) FUEL LINES, FUEL HOSES & CONNECTIONS TIMING BELT (2.7 V6 only) VAPOR HOSE & FUEL FILLER CAP CRANKCASE VENTILATION HOSES AIR CLEANER FILTER FUEL TANK AIR FILTER (if installed)
VALVE CLEARANCE See Note (4)SPARK PLUG (IRIDIUM COATED)
NOTE: (1) EVERY 48,000 KM OR 24 MONTHS : "I" (2) INSPECT EVERY 60,000 KM AND REPLACE EVERY
120,000 KM OR 60 MONTHS.
(3) EVERY 96,000 KM OR 48 MONTHS : "I"
See Note (2)
See Note (1)
(4) INSPECT FOR EXCESSIVE TAPPET NOISE AND/OR ENGINE VIBRATION AND ADJUST IF NECESSARY.
(5) EVERY 160,000 KM : "R"
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5
VEHICLE MAINTENANCE REQUIREMENTS
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DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL)
ENGINE OIL & FILTER See Note (1) AIR CLEANER FILTER
FUEL FILTER CARTRIDGE See Note (2) TIMING BELT DRIVE BELT (FOR P/STR'G PUMP, ALTERNATOR & A/CON) VACUUM PUMP & VACUUM HOSE VACUUM PUMP OIL HOSE FUEL LINES, FUEL HOSE & CONNECTIONS VACUUM HOSE (FOR VGT)
F030D02CM-DAT R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.
NOTE : (1) EVERY 500 KM OR BEFORE STARTING A LONG TRIP : "I"
(2) IF THE DIESEL FUEL SPECIFICATIONS DON'T MEET THE EUROPEAN STANDARDS EN590, REPLACE IT MORE FREQUENTLY.
CONSULT AN AUTHORIZED HYUNDAI DEALER FOR DETAILS.
(3) EVERY 160,000 KM OR 120 MONTHS : "R"
120
96
R I
R
I I I I I
105
84
R I I I I I
9072
R R R I I I I I
7560
R I I I I I
6048
R I
R
I I I I I
4536
R R
I I I I
3024
R I
R
I I I I I
1512
R I I I I I
KILOMETERS X 1000MONTHSNO.
1 2 3 4 5 6 7 8 9
See Note (3)
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5VEHICLE MAINTENANCE REQUIREMENTS
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F030C02CM-DAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
NOTE : (1) INSPECT "WATER PUMP" WHEN REPLACING THE DRIVE BELT OR TIMING BELT. (2) WHEN ADDING COOLANT, USE ONLY A QUALIFIED COOLANT ADDITIVE FOR YOUR VEHICLE AND NEVER MIX HARD
WATER IN THE COOLANT FILLED AT THE FACTORY. AN IMPROPER COOLANT MIXTURE CAN RESULT IN SERIOUS MALFUNCTION OR ENGINE DAMAGE.
(3) AT FIRST, REPLACE AT 100,000 KM OR 60 MONTHS: AFTER THAT, REPLACE EVERY 40,000 KM OR 24 MONTHS * FOR YOUR CONVENIENCE, IT CAN BE REPLACED PRIOR TO IT'S INTERVAL WHEN YOU DO MAINTENANCE OF OTHER ITEMS. 75 60
I I II I I III I
R 90 72
I I IIIII I IIIII
R
III
1512
I I II I I III I
R See Note (3)*
DESCRIPTION
GENERAL MAINTENANCE
COOLING SYSTEM See Note (1)COOLANT See Note (2)
MANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUID BRAKE HOSES AND LINESBRAKE FLUIDPARKING BRAKEBRAKE PADS, CALIPERS AND ROTORS (Front, Rear)EXHAUST PIPE AND MUFFLER SUSPENSION MOUNTING BOLTS STEERING GEAR BOX, LINKAGE & BOOTS / LOWER ARM BALL JOINTPOWER STEERING PUMP AND HOSESDRIVE SHAFTS AND BOOTSAIR CONDITIONING REFRIGERANTCLIMATE CONTROL AIR FILTERTRANSFER CASE OIL (4WD) REAR AXLE OIL (4WD) PROPELLAR SHAFT (4WD)
NO.
123 4 56789
10111213141516 17 18
30 24
I I IIIII I IIIII
R
III 4536
I I II I IIII I
R 60 48
I I IIIII I IIIII
R
III 105
84
I I II I I III I
R 120
96
I I IIIII I IIIII
R R I IKILOMETERS X 1000 MONTHS
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5
VEHICLE MAINTENANCE REQUIREMENTS
7MAINTENANCE UNDER SEVERE USAGE CONDITIONS
F040A02CM-DAT The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
SEVERE DRIVING CONDITIONS
A - Repeatedly driving short distance of less than 8km(5miles) in normal tempera ture or less than 16km(10miles) in freezing tem- perature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or saltspread roads
D - Driving in areas using salt or other corrosive materials or in very cold weather E - Driving in sandy areas
F - More than 50% driving in heavy city traffic during hot weather above 32°C (90°F)
G - Driving in mountainous areas
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle towing
J - Driving over 170 Km/h(100 MPH)
K - Frequently driving in stop-and-go conditions
*1. Transfer Case Oil and Rear Axle Oil should be changed anytime they have been submerged in water. MAINTENANCE INTERVALS
ENGINE OIL AND FILTERAIR CLEANER FILTERSPARK PLUGS TIMING BELT (2.7 V6 only)BRAKE PADS, CALIPERS AND ROTORS (Front, Rear) PARKING BRAKESTEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINTDRIVE SHAFTS AND BOOTSMANUAL TRANSAXLE OILAUTOMATIC TRANSAXLE FLUID CLIMATE CONTROL AIR FILTER TRANSFER CASE OIL (4WD) *1REAR AXLE OIL (4WD) *1PROPELLER SHAFT (4WD)
A, B, C, D, E, F, G, H, I, K A, B, C, E, F, G, H, I, J, KC, EB, H D, E, F, GC, D, G, H C, D, G, HC, D, E, FC, D, E, FA, C, D, E, F, G, H, I, JA, C, E, F, G, H, I C, E C, E, G, H, I, JC, E, G, H, I, JC, E
MAINTENANCE ITEM DRIVING
CONDITION
EVERY 7,500 KM OR 6 MONTHS EVERY 7,500 KM OR 6 MONTHSMORE FREQUENTLYMORE FREQUENTLYEVERY 40,000 KM EVERY 80,000 KM OR 30 MONTHS MORE FREQUENTLYMORE FREQUENTLYMORE FREQUENTLYEVERY 15,000 KM OR 12 MONTHSEVERY 100,000 KM EVERY 40,000 KM MORE FREQUENTLYEVERY 45,000 KMEVERY 90,000 KMEVERY 15,000 KM OR 12 MONTHS
R R R
I
R
IIII
RR R RR
I
MAINTENANCE
OPERATIONGASOLINE DIESEL
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5VEHICLE MAINTENANCE REQUIREMENTS
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F060B01A-AAT
o Drive Belts Inspect all drive belts for evidence of cuts, cracks, excessive wear or oil and replace if necessary. Drive beltsshould be checked periodically for proper tension and adjusted as neces- sary. F060D01TB-AAT
o Fuel Lines, Fuel Hoses and
Connections
Check the fuel lines, fuel hoses andconnections for leakage and damage. Have a trained technician replace any damaged or leaking parts immediately.EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
F060M01A-AAT
o Engine Oil and Filter The engine oil and filter should be changed at the intervals specified in the maintenance schedule. If the car is being driven in severe conditions,more frequent oil and filter changes are required. F060C01A-AAT
o Fuel Filter
A clogged filter can limit the speed at
which the vehicle may be driven, dam-age the emission system and cause hard starting. If an excessive amountof foreign matter accumulates in the fuel tank, the filter may require re- placement more frequently. After installing a new filter, run the
engine for several minutes, and checkfor leaks at the connections. Fuel fil- ters should be installed by trained technicians.
!WARNING (DIESEL ONLY):
Never work on injection system with engine running or within 30 sec- onds after shutting off engine. High pressure pump, rail, injectors andhigh pressure pipes are subject to high pressure even after the engine stopped. The fuel jet produced byfuel leaks may cause serious injury, if it touch the body. People using pacemakers should not move than30cm closer to the ECU or wiring harness within the engine room while engine is running, since thehigh currents in the Common Rail system produce considerable mag- netic fields.
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5
VEHICLE MAINTENANCE REQUIREMENTS
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F060E01A-AAT
o Timing Belt (2.7 V6 only)
Inspect all parts related to the timing belt for damage and deformation. Replace any damaged parts immedi- ately. F060G01A-AAT
o Vapor Hose and Fuel Filler Cap
The vapor hose and fuel filler cap should be inspected at those intervals specified in the maintenance sched-ule. Make sure that a new vapor hose or fuel filler cap is correctly replaced. F060F01HP-AAT
o Crankcase Ventilation Hoses
Inspect the surface of hoses for evi-
dence of heat and/or mechanical dam-age. Hard and brittle rubber, cracking, tears, cuts, abrasions, and excessiveswelling indicate deterioration. Particu- lar attention should be paid to examin- ing those hose surfaces nearest tohigh heat sources, such as the ex- haust manifold.
Inspect the hose routing to assure that
the hoses do not come in contact with any heat source, sharp edges or mov-ing component which might cause heat damage or mechanical wear. Inspect all hose connections, such as clampsand couplings, to make sure they are secure, and that no leaks are present. Hoses should be replaced immedi-ately if there is any evidence of dete- rioration or damage. F060H01A-AAT
o Air Cleaner Filter
A Genuine Hyundai air cleaner filter is recommended when the filter is re- placed. F060J01A-AAT
o Spark Plugs (For Petrol Engine)
Make sure to install new spark plugs of the correct heat range. F070C01A-AAT
o Coolant
The coolant should be changed at the intervals specified in the mainte- nance schedule.
F070B01A-GAT o Cooling System Check the cooling system part, such as radiator, coolant reservoir, hosesand connections for leakage and dam- age. Replace any damaged parts.
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5VEHICLE MAINTENANCE REQUIREMENTS
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F070F01A-AAT
o Brake Hoses and Lines
Visually check for proper installation,
chafing, cracks, deterioration and any leakage. Replace any deteriorated or damaged parts immediately.
F070G02A-AAT
o Brake Fluid
Check brake fluid level in the brake
fluid reservoir. The level should be between "MIN" and "MAX" marks on the side of the reservoir. Use onlyhydraulic brake fluid conforming to DOT 3 or DOT 4. F070J01A-AAT
o Brake Pads, Calipers and
Rotors
Check the pads for excessive wear, discs for run out and wear, and cali- pers for fluid leakage. F070K01A-AAT
o Exhaust Pipe and Muffler
Visually inspect the exhaust pipes, muffler and hangers for cracks, dete- rioration, or damage. Start the engine and listen carefully for any exhaust gas leakage. Tighten connections or replace parts as necessary. F070L01A-AAT
o Suspension Mounting Bolts
Check the suspension connections for looseness or damage. Retighten to the specified torque.
F070H01CM-AAT
o Parking Brake
Inspect the parking brake system in-
cluding the parking brake lever (or theparking brake pedal) and cables. Fordetailed service procedures, refer to the Shop Manual.
F070D01A-AAT
o Manual Transaxle Oil
Inspect the manual transaxle oil ac- cording to the maintenance schedule. NOTE: If the oil level is low, check for possible leaks before adding oil. Do not overfill. F070E01CM-AAT
o Automatic Transaxle Fluid The fluid level should be in the "75°C" range of the dipstick, after the engine and transaxle are at normal operating temperature. Check the automatictransaxle fluid level with the engine running and the transaxle in neutral, with the parking brake properly ap-plied. Use Hyundai Genuine ATF SP- III, DIAMOND ATF SP-III, SK ATF SP-III or other brands approved byHyundai Motor Co., when adding or changing fluid.
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