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Insulation:
Removal of the noise shields or any underhood
insulation.
Engine:
Removal or rendering engine speed governor, if the
vehicle has one, inoperative so as to allow engine
speed to exceed manufacturer speci cations.
Fan and Drive:
Removal of fan clutch, if the vehicle has one, or
rendering clutch inoperative.
Removal of the fan shroud, if the vehicle has one.
Air Intake:
Removal of the air cleaner silencer.
Modi cation of the air cleaner.
Exhaust:
Removal of the muffler and/or resonator.
Removal of the exhaust pipes and exhaust pipe
clamps.
Headlamp Aiming
The vehicle has a visual optical headlamp aiming
system. The aim of the headlamps have been preset at
the factory and should need no further adjustment.
However, if the vehicle is damaged in a crash, the aim
of the headlamps may be affected and adjustment
may be necessary.
If oncoming vehicles ash their high beams at you, this
may mean the vertical aim of your headlamps needs
to be adjusted.
It is recommended that the vehicle is taken to your
dealer/retailer for service if the headlamps need to be
adjusted. It is possible however, to re-aim the
headlamps as described.
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The vehicle should:
Be placed so the headlamps are 25 ft. (7.6 m) from
a light colored wall.
Have all four tires on a level surface which is level
all the way to the wall.
Be placed so it is perpendicular to the wall.
Not have any snow, ice, or mud on it.
Be fully assembled and all other work stopped while
headlamp aiming is being performed.
Normally loaded with a full tank of fuel and
one person or 160 lbs (75 kg) sitting on the
driver seat.
Have the tires properly in ated.
Have the spare tire is in its proper location in the
vehicle.
Headlamp aiming is done with the vehicle’s low-beam
headlamps. The high-beam headlamps will be correctly
aimed if the low-beam headlamps are aimed properly.To adjust the vertical aim:
1. Open the hood. SeeHood Release on page 5-13
for more information.
2. Locate the aim dot on the lens of the low-beam
headlamp.
3. Record the distance from the ground to the aim dot
on the low-beam headlamp.
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4. At a wall, measure from the ground upward (A) to
the recorded distance from Step 3 and mark it.
5. Draw or tape a horizontal line (B) on the wall the
width of the vehicle at the height of the mark in
Step 4.
Notice:Do not cover a headlamp to improve beam
cut-off when aiming. Covering a headlamp may cause
excessive heat build-up which may cause damage to
the headlamp.
6. Turn on the low-beam headlamps and place a
piece of cardboard or equivalent in front of the
headlamp not being adjusted. This allows only the
beam of light from the headlamp being adjusted
to be seen on the at surface.7. Locate the vertical headlamp aiming screws, which
are under the hood near each headlamp assembly.
The adjustment screw can be turned with a
E8 Torx
®socket.
8. Turn the vertical aiming screw until the headlamp
beam is aimed to the horizontal tape line. Turn it
clockwise or counterclockwise to raise or lower the
angle of the beam.
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9. Make sure that the light from the headlamp is
positioned at the bottom edge of the horizontal tape
line. The lamp on the left (A) shows the correct
headlamp aim. The lamp on the right (B) shows the
incorrect headlamp aim.
10. Repeat Steps 7 through 9 for the opposite
headlamp.
Bulb Replacement
For the proper type of replacement bulbs, see
Replacement Bulbs on page 5-63.
For any bulb changing procedure not listed in this
section, contact your dealer/retailer.
Halogen Bulbs
{CAUTION:
Halogen bulbs have pressurized gas inside and
can burst if you drop or scratch the bulb. You or
others could be injured. Be sure to read and follow
the instructions on the bulb package.
Headlamps
To replace one of these bulbs:
1. Open the hood. SeeHood Release on page 5-13
for more information.
2. If you are replacing the bulb on the passenger side
remove the Engine Air Cleaner cover. SeeEngine
Air Cleaner/Filter on page 5-19for more
information.
3. Reach in and access the bulb sockets from inside
the engine compartment.
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4. Turn the bulb socket counterclockwise to remove it
from the headlamp assembly and pull it straight out.
5. Unplug the electrical connector from the old bulb by
releasing the clips on the bulb socket.
6. Replace it with a new bulb socket.
7. Plug in the electrical connector to the new bulb
socket.
8. Reinstall the new bulb socket into the headlamp
assembly and turn it clockwise to secure.
9. Close the hood.
Center High-Mounted Stoplamp
(CHMSL) and Cargo Lamp
To replace one of these bulbs:
1. Remove the screws and lift off the lamp assembly.
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A. Cargo Lamp
B. Center High-Mounted Stoplamp Bulb (CHMSL)
2. Remove the bulbs by turning socket
counterclockwise and pulling the bulb straight out.
3. Install the bulbs by pushing the bulb straight in and
turning clockwise.
4. Reinstall the lamp assembly and tighten the screws.
Pickup Box Identi cation and
Fender Marker Lamps
To replace a pickup box identi cation or fender marker
lamp bulb:
1. Press the tab from the back to remove the lamp.
2. Unplug the lamp assembly harness.
3. Gently pry the individual lamp from the lamp
assembly.
4. Unplug the lamp.
5. Plug in a new lamp and snap it into the assembly.
6. Reinstall the lamp assembly.
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Taillamps, Turn Signal, Stoplamps
and Back-up Lamps
To replace one of these bulbs:
1. Open the tailgate.Tailgate on page 2-13for more
information.
2. Remove the two rear
lamp assembly screws
near the tailgate latch
strikerpost and pull out
the lamp assembly.
3. Determine which of the following taillamp
assemblies applies to your vehicle.A. Stoplamp/Taillamp/Turn Signal Lamp
B. Back-up Lamp
C. Stoplamp/Taillamp/Turn Signal Lamp
4. Press the tab, if the vehicle has one, and turn the
bulb socket counterclockwise to remove it from the
taillamp assembly.
Dually Models
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A. Stoplamp/Taillamp/
Turn Signal Lamp
B. Stoplamp/Taillamp/
Turn Signal LampC. Back-up Lamp
D. Sidemarker Lamp
5. Pull the old bulb straight out from the socket.
6. Press a new bulb into the socket and turn the socket
clockwise into the taillamp assembly.
7. Reinstall the taillamp assembly.
Taillamps (Chassis Cab Models)
A. Backup Lamp
B. Stoplamp/Taillamp/Turn Signal Lamp
To replace one of these bulbs:
1. Remove the four screws.
2. Lift the lens off the lamp assembly.
3. Turn the old bulb counterclockwise and pull the it
straight out from the socket.
4. Install a new bulb into the socket, turn it clockwise,
and press it in until it is tight.
5. Reinstall the lens and the four screws. All Other Models
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