2009 FORD FUSION (AMERICAS) check engine

Readiness for Inspection/Maintenance (I/M) testing
Some state/provincial and local governments may have
Inspection/Maintenance (I/M) programs to inspect the emission control
equipment on your vehicle. Failure to pass this inspection could prevent
you from getting a vehicle registration. Your vehicle may not pass the I/M
test if theService engine soon
indicator is on or not working
properly (bulb is burned out), or if the OBD-II system has determined
that some of the emission control systems have not been properly
checked. In this case, the vehicle is considered not ready for I/M testing.
If theService engine soon
indicator is on or the bulb does not
work, the vehicle may need to be serviced. Refer to the On board
diagnostics (OBD-II) description in this chapter.
If the vehicle’s engine or transmission has just been serviced, or the
battery has recently run down or been replaced, the OBD-II system may
indicate that the vehicle is not ready for I/M testing. To determine if the
vehicle is ready for I/M testing, turn the ignition key to the on position
for 15 seconds without cranking the engine. If theService engine
soon
indicator blinks eight times, it means that the vehicle is not
ready for I/M testing; if theService engine soon
indicator stays on
solid, it means that the vehicle is ready for I/M testing.
The OBD-II system is designed to check the emission control system
during normal driving. A complete check may take several days. If the
vehicle is not ready for I/M testing, the following driving cycle consisting
of mixed city and highway driving may be performed:
15 minutes of steady driving on an expressway/highway followed by
20 minutes of stop-and-go driving with at least four 30-second idle
periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete. If
the vehicle is still not ready for I/M testing, the above driving cycle will
have to be repeated.
POWER STEERING FLUID
Refer toscheduled maintenance informationfor the service interval
schedules.
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•2.3L I4 Engine
•3.0L V6 Engine
1. Start the engine and let it run until it reaches normal operating
temperature (the engine coolant temperature gauge indicator will be
near the center of the normal area between H and C).
2. While the engine idles, turn the steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the reservoir. It should be between the
MIN/MAX or upper and lower lines. Do not add fluid if the level is in this
range.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the range between the MIN/MAX or upper and
lower lines. Be sure to put the cap back on the reservoir. Refer to
Maintenance product specifications and capacitiesin this chapter for
the proper fluid type.
BRAKE/CLUTCH FLUID
Brake and clutch systems are supplied from the same reservoir.
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The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels between the “MIN” and
“MAX” lines are within the normal
operating range; there is no need to
add fluid. If the fluid levels are
outside of the normal operating
range the performance of the
system could be compromised; seek
service from your authorized dealer
immediately.
TRANSMISSION FLUID
Checking 5–speed automatic transmission fluid (If equipped)
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transmission does not
consume fluid. However, the fluid level should be checked if the
transmission is not working properly, i.e., if the transmission slips or
shifts slowly or if you notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is warmed up
(approximately 20 miles [30 km]). If your vehicle has been
operated for an extended period at high speeds, in city traffic
during hot weather or pulling a trailer, the vehicle should be
turned off for about 30 minutes to allow fluid to cool before
checking.
1. Drive the vehicle 20 miles (30 km) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated areas for normal operating temperature.
MAX
MIN
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If an overfill occurs, excess fluid
should be removed by an authorized
dealer.
An overfill condition of
transmission fluid may cause shift and/or engagement concerns
and/or possible damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
Checking 6–speed automatic transmission fluid (if equipped)
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transmission does not
consume fluid. However, the fluid level should be checked if the
transmission is not working properly, i.e., if the transmission slips or
shifts slowly or if you notice some sign of fluid leakage.
Checking automatic transmission fluid at normal operating
temperature (140°F-158°F [60°C-70°C])
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is warmed up
(approximately 20 miles [30 km]) until the engine coolant gauge
indicates normal operating temperature. If your vehicle has been
operated for an extended period at high speeds, in city traffic
during hot weather or pulling a trailer, the vehicle should be
turned off for about 30 minutes to allow fluid to cool before
checking.
1. Drive the vehicle 20 miles (30 km) or until the coolant gauge indicates
normal operating temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage (approximately
10–15 seconds in each position).
4. Move the gearshift lever to P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry, lint-free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
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Item Capacity Ford part nameFord part number / Ford
specification
Power transfer unit
(PTU) fluid (AWD)
5
12 ounces
(0.35L)Motorcraft SAE
75W-140 Synthetic
Rear Axle LubricantXY-75W140-QL /
WSL-M2C192-A
Windshield washer
fluid4.75 quarts
(4.5L)Motorcraft Premium
Windshield Washer
ConcentrateZC-32-A /
WSB-M8B16-A2
Fuel tank (FWD)17.5 gallons
(66.2L)——
Fuel tank (AWD)16.5 gallons
(62.4L)——
1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.3Service refill capacity is determined by filling the transmission within 3/8 inch (10mm) of the
bottom of the filler hole with the vehicle on a level surface.4Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set
by the indication on the dipstick’s normal operating range.5The Power Transfer Unit is lubricated for life with synthetic lube. Lubricant levels are not to be
checked or changed unless a leak is suspected or repair required. Replace Power Transfer Unit
lubricant with specified synthetic lubricant anytime the unit is submerged in water.
See your authorized dealer for fluid level checking or filling of the Power Transfer Unit.
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The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
System
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION CODE DESIGNATIONS
You can find a transmission code on
the Safety Compliance Certification
Label. The following table tells you
which transmission each code
represents.
Description Code
5–Speed Manual Transmission A Mazda G5M 5
5–Speed Automatic Transmission Mazda FNR5 C
6–Speed Automatic Transmission Aisin F21 B
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A
Accessory delay ..........................73
AdvanceTrac ..............................200
Air cleaner filter ...............295–297
Air conditioning ....................47, 49
Airbag supplemental restraint
system ........................135, 144, 147
and child safety seats ............137
description ..............135, 144, 147
disposal ....................................150
driver airbag ............137, 145, 148
indicator light .........144, 146, 149
operation .................137, 145, 148
passenger airbag .....137, 145, 148
side airbag ...............................144
All Wheel Drive (AWD),
driving off road .........................215
Ambient mood/lighting ...............58
Antifreeze
(see Engine coolant) ................272
Anti-lock brake system
(see Brakes) ......................198–199
Anti-theft system ..............106, 110
arming the system ..................110
disarming a triggered
system .....................................111
triggering .................................111
Audio system
(see Radio) ......................17, 21, 29
Automatic transaxle
fluid, adding ............................291
fluid, checking ........................291
Automatic transmission
driving an automatic
overdrive .........................208–209
fluid, adding ....................293, 295
fluid, checking ................293, 295fluid, refill capacities ..............299
fluid, specification ..................299
Auxiliary input jack (Line in) ....37
Axle
lubricant specifications ..........299
B
Battery .......................................270
acid, treating emergencies .....270
jumping a disabled battery ....236
maintenance-free ....................270
replacement, specifications ...297
servicing ..................................270
Belt-Minder
.............................130
Booster seats .............................162
Brakes ........................................198
anti-lock ...........................198–199
anti-lock brake system (ABS)
warning light ...........................199
fluid, checking and adding ....290
fluid, refill capacities ..............299
fluid, specifications .................299
lubricant specifications ..........299
parking ....................................199
shift interlock ..........................206
Break-in period .............................5
Bulbs ............................................58
C
Capacities for refilling fluids ....299
Cassette tape player ...................21
Cell phone use ..............................7
Changing a tire .........................230
Child safety seats ......................154
attaching with tether straps ..160
in front seat ............................154
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in rear seat ..............................154
LATCH .....................................157
recommendations ...................152
Child safety seats - booster
seats ...........................................162
Cleaning your vehicle
engine compartment ..............254
instrument panel ....................256
interior .....................................257
plastic parts ............................255
washing ....................................252
waxing .....................................253
wheels ......................................253
wiper blades ............................256
Climate control (see Air
conditioning or Heating) ......47, 49
Clock ............................................71
Clock adjust
6-CD in dash .............................31
AM/FM/CD .................................23
Clutch
fluid ..........................................290
operation while driving ..........211
recommended shift speeds ....212
Compass, electronic
set zone adjustment .................84
Console ........................................70
overhead ....................................70
Controls
power seat ...............................117
steering column ........................78
Coolant
checking and adding ..............272
refill capacities ................276, 299
specifications ..........................299
Cruise control
(see Speed control) ....................75
Cupholder(s) .............................121Customer Assistance ................221
Ford Extended Service
Plan ..........................................248
Getting assistance outside the
U.S. and Canada .....................249
Getting roadside assistance ...221
Getting the service you
need .........................................244
Ordering additional owner’s
literature .................................250
Utilizing the
Mediation/Arbitration
Program ...................................248
D
Daytime running lamps
(see Lamps) ................................54
Dipstick
automatic transmission
fluid ..................................291, 293
engine oil .................................265
Driving under special
conditions ..................210, 216, 218
sand .........................................217
snow and ice ...........................219
through water .................217, 220
E
Electronic message center .........81
Emergencies, roadside
jump-starting ..........................236
Emission control system ..........287
Engine ........................................302
cleaning ...................................254
coolant .....................................272
fail-safe cooling .......................277
idle speed control ...................270
lubrication specifications .......299
refill capacities ........................299
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