2009 FORD F350 transmission

Checking and adding manual transmission fluid (if equipped)
1. Clean the filler plug.
2. Remove the filler plug and
inspect the fluid level.
3. Fluid level should be at the
bottom of the opening.
4. Add enough fluid through the
filler opening so that the fluid level
is at the bottom of the opening.
5. Install and tighten the fill plug
securely.
Use only fluid that meets Ford specifications. Refer toMaintenance
Product Specifications and Capacitiesin this chapter.
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MOTORCRAFT PART NUMBERS
Component 5.4L V8/6.8L V10 engines
Air filter element FA-1883
Fuel filter FG-1083
Oil filter FL-820-S
PCV valve
1
Battery (Standard) BXT-65-650
Battery (Optional) BXT-65-750
Spark plugs-platinum
2
Remote Automatic Transmission Filter3, 4
1
The PCV valve is a critical emission component. It is one of the items
listed in thescheduled maintenance informationand is essential to
the life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to the
scheduled maintenance informationfor the appropriate intervals for
changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
2For spark plug replacement, see your authorized dealer. Refer to the
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
3Also available with 6.4L diesel engine and TorqShift transmission. Part
number is FT-176.
4Also available with 6.4L diesel engine and TorqShift transmission. Part
number is FT-175.
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Item Capacity Ford part nameFord part number /
Ford specification
Hinges, latches, striker
plates, fuel filler door
hinge and seat tracks— Multi-Purpose GreaseXG–4 or XL-5 /
ESB-M1C93–B
Lock cylinders —Motorcraft Penetrating
and Lock LubricantXL-1 / None
Transmission / parking
brake linkages and
pivots, brake and clutch
pedal shaft (if
equipped)—Motorcraft Premium
Long-Life GreaseXG-1-C or XG-1-K /
WSD-M1C227-A
Power steering fluidKeep fluid level
between MIN and
MAX on reservoirMERCON
V
Automatic Transmission
FluidXT-5-QM /
MERCON
V
Transfer case fluid 2.0 quarts (1.9L)Motorcraft Transfer Case
FluidXL-12 / —
Manual transmission
fluid (S6-650) (gas
engine)5.8 quarts (5.5L)
4
Motorcraft
MERCON
VATFXT-5-QM/DM /
MERCON
V
Manual transmission
fluid (M6HDW) - diesel
engineRefer to the6.0 and 6.4 Liter Power Stroke Direct Injection Turbo
Diesel Owner’s Guide Supplement
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Item Capacity Ford part nameFord part number /
Ford specification
Automatic transmission
fluid (5R110)
3
17.5 quarts
(16.6L)
5(includes
remote filter
element change)Motorcraft
MERCON
LV AT FXT-10–QLV /
MERCON
LV
Windshield washer fluid 3.5 quarts (3.3L)Motorcraft Premium
Windshield Washer
ConcentrateZC-32–A /
WSB-M8B16–A2
1Add 8 oz. (236 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford Specification
EST-M2C118–A for complete refill of limited slip Ford axles. Ford design rear axles contain a
synthetic lubricant that does not require changing unless the axle has been submerged in water.2Add the coolant type originally equipped in your vehicle.3Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are
indicated on the dipstick blade or the dipstick handle. Check the container to verify the fluid being
added is of the correct type. Refer to yourscheduled maintenance informationto determine the
correct service interval.
Automatic transmissions that require MERCON
LV should only use MERCON
LV fluid.
Use of any fluid other than the recommended fluid may cause transmission damage.4Service refill capacity is determined by filling the transmission to the bottom of the filler hole with
the vehicle on a level surface. The 6–speed manual transmission is equipped with an in-tank cooler.
Verify the fluid level after operating vehicle to ensure correct fluid level.5Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set
by the indication on the dipstick’s normal operating range.6Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.
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The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
System
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION CODE DESIGNATIONS
You can find a transmission code on
the Safety Compliance Certification
Label. The following table tells you
which transmission each code
represents.
Code Description
5 Six-speed manual, Dana (ZF S6–650)
7 Six-speed manual, Dana (Z/F M6HD-W)
T Five-speed automatic, TorqShift (gas engines)
B Five-speed automatic, TorqShift (diesel engine)
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A
Accessory delay ........................110
Air cleaner filter ...............402, 404
Air conditioning ..........................84
Airbag supplemental restraint
system ........................................193
and child safety seats ............195
description ..............................193
disposal ....................................197
driver airbag ............................195
indicator light .........................197
operation .................................195
passenger airbag .....................195
passenger deactivation
switch ......................................198
Ambulance packages ..................10
Antifreeze
(see Engine coolant) ................377
Anti-lock brake system
(see Brakes) ......................280–281
Anti-theft system ..............168, 171
arming the system ..........169, 171
disarming a triggered
system .....................................171
triggering .................................171
Audio system
(see Radio) ......................26, 28, 35
Automatic transmission ............285
driving an automatic
overdrive .................................287
fluid, adding ............................397
fluid, checking ........................397
fluid, refill capacities ..............405
Auxiliary Input Jack ...................42
Auxiliary power point ...............107
Axle
refill capacities ........................405B
Battery .......................................375
acid, treating emergencies .....375
jumping a disabled battery ....343
maintenance-free ....................375
replacement, specifications ...404
servicing ..................................375
Belt-Minder
.............................189
Booster seats .............................221
Brakes ........................................280
anti-lock ...........................280–281
anti-lock brake system (ABS)
warning light ...........................281
fluid, checking and adding ....396
fluid, refill capacities ..............405
parking ....................................281
shift interlock ..........................285
trailer .......................................267
Bulbs ............................................95
C
Capacities for refilling fluids ....405
Cassette tape player ...................26
Cell phone use ..............................9
Child safety seats ......................206
attaching with tether
straps .......................................215
in front seat ....................207, 211
in rear seat ..............207, 211, 215
LATCH .....................................215
Child safety seats - booster
seats ...........................................221
Cleaning your vehicle
engine compartment ..............359
instrument panel ............361–362
interior .....................................363
plastic parts ............................360
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safety belts ..............................363
washing ....................................357
waxing .....................................358
wheels ......................................358
wiper blades ............................360
Climate control (see Air
conditioning or Heating) ......80, 84
Clock adjust
6-CD in dash .............................37
AM/FM/CD .................................30
Clutch
fluid ..........................................397
operation while driving ..........290
recommended shift speeds ....290
Compass, electronic
set zone adjustment ...............143
Console ......................................106
overhead ..................................105
Controls
power seat ...............................175
steering column ......................118
Coolant
checking and adding ..............377
refill capacities ................381, 405
Cruise control
(see Speed control) ..................116
Customer Assistance ................315
Ford accessories for your
vehicle .....................................365
Ford Extended
Service Plan ............................354
Getting assistance outside the
U.S. and Canada .....................354
Getting roadside assistance ...315
Getting the service
you need .................................350
Ordering additional owner’s
literature .................................355Utilizing the
Mediation/Arbitration
Program ...................................353
D
Daytime running lamps
(see Lamps) ................................90
Dipstick
automatic transmission
fluid ..........................................397
engine oil .................................372
Driving under special
conditions ..................289, 305, 308
sand .........................................307
snow and ice ...........................309
through water .................307, 311
DVD system .................................51
E
Electronic message
center .................................127, 137
Emergencies, roadside
jump-starting ..........................343
Emergency Flashers .................316
Emission control system ..........392
Engine ........................................409
cleaning ...................................359
coolant .....................................377
diesel ...........................................9
fail-safe cooling .......................382
idle speed control ...................375
refill capacities ........................405
service points ..................369–370
starting after a collision .........317
Engine oil ..................................372
checking and adding ..............372
dipstick ....................................372
filter, specifications ........374, 404
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recommendations ...................374
refill capacities ........................405
Event data recording ....................7
Exhaust fumes ..........................278
F
Fail safe cooling ........................382
Family entertainment system ....51
Fluid capacities .........................405
Fog lamps ....................................89
Four-Wheel Drive vehicles .......296
description ..............................301
driving off road .......................303
electronic shift ................297, 301
indicator light .........................298
lever operated shift ................299
manual locking hubs ..............297
preparing to drive your
vehicle .....................................284
Fuel ............................................383
calculating fuel
economy ..........................139, 388
cap ...........................................386
capacity ...................................405
choosing the right fuel ...........387
comparisons with EPA fuel
economy estimates .................391
detergent in fuel .....................388
filling your vehicle
with fuel ..................383, 386, 388
filter, specifications ........383, 404
fuel pump shut-off switch .....317
improving fuel economy ........388
octane rating ...................387, 409
quality ......................................387
running out of fuel .................388
safety information relating to
automotive fuels .....................383Fuel pump shut-off switch .......317
Fuses ..................................318–319
G
Gas cap (see Fuel cap) ............386
Gas mileage (see Fuel
economy) ...................................388
Gauges .........................................21
transmission fluid
temperature gauge ...................26
H
Hazard flashers .........................316
Head restraints .................172, 178
Headlamps ...................................89
aiming ..................................91, 93
autolamp system .......................89
daytime running lights .............90
flash to pass ..............................90
high beam .................................90
replacing bulbs ...................97–99
turning on and off ....................89
Heating
heater only system ...................80
heating and air conditioning
system .................................81, 84
Homelink wireless control
system ........................................123
Hood ..........................................368
I
Ignition ...............................275, 409
Illuminated visor mirror ...........105
Infant seats
(see Safety seats) .....................206
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