2009 FORD EXPEDITION maintenance

Changing the air filter element
1. Locate the mass air flow sensor
electrical connector on the air outlet
tube. This connector will need to be
unplugged.
2. Unlock the locking clip on the
connector (connector shown from
below for clarity), then squeeze and
pull the connector off of the air
outlet tube.
3. Clean the area around the air
tube to air cover connection to
prevent debris from entering the
system and then loosen the bolt on
the air tube clamp so the clamp is
no longer snug to the air tube. It is
not necessary to completely remove
the clamp.
4. Pull the air tube off from the air
cleaner housing.
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5. Release the three clamps that
secure the cover to the air filter
housing. Push the air filter cover
toward the center of the vehicle and
up slightly to release it.
6. Remove the air filter element
from the air filter housing.
7. Install a new air filter element.
8. Replace the air filter housing
cover and secure the clamps. Be
careful not to crimp the filter
element edges between the air filter
housing and cover and ensure that
the tabs on the edge are properly
aligned into the slots.
9. Slip the air tube onto the air filter
housing and tighten the air-tube
clamp bolt snugly, but do not
overtighten it.
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10. Reconnect the mass air flow
sensor electrical connector to the
outlet tube. Make sure the locking
tab on the connector is in the
“locked” position (connector shown
from below for clarity).
Note:Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be void for any damage to
the engine if the correct air filter element is not used.
MOTORCRAFT PART NUMBERS
Component 5.4L 3V V8 engine
Air filter element FA-1883
BatteryBXT-65-650 or BXT-65-750 (if
equipped)
Fuel filter FG-1036
2
Oil filter FL-820-S
Spark plugs1
1
For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
2Long wheel base only
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
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MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Item Capacity Ford part nameFord part number /
Ford specification
Brake fluidBetween MIN and
MAX on reservoirMotorcraft High
Performance DOT 3
Motor Vehicle Brake
FluidPM-1-C /
WSS-M6C62-A or
WSS-M6C65-A1
Hinges, latches, striker
plates and rotors, seat
tracks, fuel filler door
hinge and spring— Multi-Purpose GreaseXG-4 or XL-5 /
ESB-M1C93-B
Lock cylinders —Motorcraft Penetrating
and Lock LubricantXL-1 /
None
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Item Capacity Ford part nameFord part number /
Ford specification
Engine coolant (Base
radiator without aux
rear heat)16.4 quarts
(15.5L)
Motorcraft Premium
Gold Engine Coolant
(yellow-colored)
1
VC-7-B /
WSS-M97B51-A1 Engine coolant
(Heavy-duty trailer tow
radiator without aux
rear heat)16.9 quarts
(16.0L)
Engine coolant (Base
radiator with aux rear
heat)19.0 quarts
(18.0L)
Engine coolant
(Heavy-duty trailer tow
radiator with aux rear
heat)19.5 quarts
(18.5L)
Cooling system stop
leak pellets—Motorcraft Cooling
System Stop Leak PelletsVC-6 /
WSS-M99B37-B6
Engine oil 7.0 quarts (6.6 L)Motorcraft SAE 5W-20
Premium Synthetic
Blend Motor Oil
Motorcraft SAE 5W-20
Super Premium Motor
Oil
2
XO-5W20-QSP (US)
CXO-5W20–LSP12
(Canada) /
WSS-M2C930-A and API
Certification Mark
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Item Capacity Ford part nameFord part number /
Ford specification
Automatic transmission
fluid (6R80)11.0 quarts
(10.5L)
3
Motorcraft
MERCON
LV AT F
4
XT-10-QLV /
MERCON
LV
Power steering fluidFill between MIN
and MAX lines on
reservoirMotorcraft
MERCON
VATFXT-5-QM /
MERCON
V
Front axle fluid (4X4) 3.5 pints (1.7L)Motorcraft SAE 80W-90
Premium Rear Axle LubeXY-80W90-QL /
WSP-M2C197-A
Rear axle fluid
–Conventional
differential
(9.75 inch axle)4.5 pints (2.13L)
Motorcraft SAE 75W-140
Synthetic Rear Axle
Lube
6
XY-75W140-QL /
WSL-M2C192-A
Rear axle
fluid–Limited-slip
differential
(9.75 inch axle)4.25 pints
(2.01L)
5
Transfer case fluid
(4X4)1.6-1.8 quarts
(1.5-1.7L)Motorcraft Transfer Case
FluidXL–12 /
—
Windshield washer fluid 4.5 quarts (4.1L)Motorcraft Premium
Windshield Washer
ConcentrateZC-32-A /
WSB-M8B16-A2
Fuel tank (Standard)28.0 gallons
(106.0L)——
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Item Capacity Ford part nameFord part number /
Ford specification
Fuel tank
(Expedition EL – U.S.
only)33.5 gallons
(126.8L)
Fuel tank
(Expedition Max –
Canada only)33.5 gallons
(126.8L)
1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler.4Automatic transmissions that require MERCON
LV should only use MERCON
LV fluid. Refer to
scheduled maintenance informationto determine the correct service interval. Use of any fluid
other than the recommended fluid may cause transmission damage.5Add 4 oz. (118 ml) of Additive Friction Modifier XL-3 or equivalent for complete refill of Ford
Limited Slip rear axles.6Your vehicle’s rear axle is filled with a synthetic rear axle lubricant and is considered lubricated
for life. These lubricants are not to be checked or changed unless a leak is suspected, service is
required or the axle has been submerged in water. The axle lubricant should be changed any time
the axle has been submerged in water.
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ENGINE DATA
Engine 5.4L V8 engine
Cubic inches 330
Fuel 87 octane or (E-85)
Firing order 1-3-7-2-6-5-4-8
Ignition system Coil on plug
Spark plug gap 0.039–0.043 inch (1.05 +/–
0.05mm)
Compression ratio 9.85:1
Engine drivebelt routing
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