2009 FORD EXPEDITION EL fuel cap

Customer Assistance 348Reporting safety defects (U.S. only) 354
Reporting safety defects (Canada only) 354
Cleaning 355
Maintenance and Specifications 364Engine compartment 366
Engine oil 369
Battery 372
Engine coolant 374
Fuel information 380
Air filter(s) 395
Part numbers 398
Maintenance product specifications and capacities 399
Engine data 403
Accessories 407
Index 409
All rights reserved. Reproduction by any means, electronic or mechanical
including photocopying, recording or by any information storage and retrieval
system or translation in whole or part is not permitted without written
authorization from Ford Motor Company. Ford may change the contents without
notice and without incurring obligation.
Copyright © 2009 Ford Motor Company Table of Contents
3
2009 Expedition (exd)
Owners Guide, 2nd Printing
USA (fus)

Service Data Recording
Service data recorders in your vehicle are capable of collecting and
storing diagnostic information about your vehicle. This potentially
includes information about the performance or status of various systems
and modules in the vehicle, such as engine, throttle, steering or brake
systems. In order to properly diagnose and service your vehicle, Ford
Motor Company, Ford of Canada, and service and repair facilities may
access vehicle diagnostic information through a direct connection to your
vehicle when diagnosing or servicing your vehicle. For U.S. only (if
equipped), if you choose to use the SYNC
Vehicle Health Report, you
consent that certain diagnostic information may also be accessed
electronically by Ford Motor Company and Ford authorized service
facilities, and that the diagnostic information may be used for any
purpose. See your SYNC
supplement for more information.
Event Data Recording
Other modules in your vehicle — event data recorders — are capable of
collecting and storing data during a crash or near crash event. The
recorded information may assist in the investigation of such an event.
The modules may record information about both the vehicle and the
occupants, potentially including information such as:
• how various systems in your vehicle were operating;
• whether or not the driver and passenger seatbelts were buckled;
• how far (if at all) the driver was depressing the accelerator and/or the
brake pedal;
• how fast the vehicle was traveling; and
• where the driver was positioning the steering wheel.
To access this information, special equipment must be directly connected
to the recording modules. Ford Motor Company and Ford of Canada do
not access event data recorder information without obtaining consent,
unless pursuant to court order or where required by law enforcement,
other government authorities or other third parties acting with lawful
authority. Other parties may seek to access the information
independently of Ford Motor Company and Ford of Canada. Please note
that once 911 Assist (if equipped) is enabled (set ON), 911 Assist may,
through any paired and connected cell phone, disclose to emergency
services that the vehicle has been in a crash involving the deployment of
an airbag or, in certain vehicles, the activation of the fuel pump shut-off.
Certain versions or updates to 911 Assist may also be capable of
electronically or verbally disclosing to 911 operators the vehicle location,
2009 Expedition (exd)
Owners Guide, 2nd Printing
USA (fus) Introduction
7

Vehicle Symbol Glossary
Power Windows
Front/Rear Power Window Lockout
Child Safety Door
Lock/Unlock Interior Luggage
Compartment Release
Panic Alarm Engine Oil
Engine Coolant Engine Coolant
Temperature
Do Not Open When Hot Battery
Avoid Smoking, Flames,
or Sparks Battery Acid
Explosive Gas Fan Warning
Power Steering Fluid Maintain Correct Fluid
Level MAX
MIN
Service Engine Soon Engine Air Filter
Passenger Compartment
Air Filter Jack
Check Fuel Cap Low Tire Pressure
Warning
2009 Expedition (exd)
Owners Guide, 2nd Printing
USA (fus) Introduction
11

CHECK CHARGING SYSTEM — Displayed when the electrical system
is not maintaining proper voltage when the engine is running. If you are
operating electrical accessories when the engine is idling at a low speed,
turn off as many of the electrical loads as soon as possible. If the
warning stays on or comes on when the engine is operating at normal
speeds, have the electrical system checked as soon as possible.
PARK BRAKE ENGAGED — Displayed when the manual park brake is
set, the engine is running and the vehicle is driven more than 3 mph
(5 km/h). If the warning stays on after the park brake is released,
contact your authorized dealer as soon as possible.
CHECK BRAKE SYSTEM — Displayed when the braking system is not
operating properly. If the warning stays on or continues to come on,
contact your authorized dealer as soon as possible.
CHECK FUEL FILL INLET — Displayed when the fuel fill inlet may
not be properly closed. Refer to Easy Fuel™ “no cap” fuel system in
the Maintenance and Specifications chapter.
LOW TIRE PRESSURE — Displayed when one or more tires on your
vehicle have low tire pressure. Refer to Inflating your tires in the Tires,
Wheels and Loading chapter.
TIRE PRESSURE MONITOR FAULT — Displayed when the Tire
Pressure Monitoring System is malfunctioning. If the warning stays on or
continues to come on, contact your authorized dealer as soon as
possible.
TIRE PRESSURE SENSOR FAULT — Displayed when a tire pressure
sensor is malfunctioning, or your spare tire is in use. For more
information on how the system operates under these conditions, refer to
Understanding your Tire Pressure Monitoring System (TPMS) in the
Tires, Wheels and Loading chapter. If the warning stays on or
continues to come on, contact your authorized dealer as soon as
possible.
4X4 SHIFT IN PROGRESS — Displayed on 4x4 vehicles only when
4x4 Low, 4x4 High or 4x4 Auto Range is selected. For further
information, refer to Control Trac four-wheel drive (4x4) operation in
the Driving chapter.
BRAKE FLUID LEVEL LOW — Indicates the brake fluid level is low
and the brake system should be inspected immediately. Refer to Brake
fluid in the Maintenance and Specifications chapter.
CHECK PARK BRAKE — Displayed when the park brake is engaged. If
the warning stays on after the park brake is off, contact your authorized
dealer as soon as possible.
2009 Expedition (exd)
Owners Guide, 2nd Printing
USA (fus) Driver Controls
139

PASSENGER DOOR AJAR — Displayed when the passenger door is
not completely closed.
REAR LEFT DOOR AJAR — Displayed when the rear left door is not
completely closed.
REAR RIGHT DOOR AJAR — Displayed when the rear right door is
not completely closed.
LIFTGATE / GLASS AJAR — Displayed when the liftgate or liftgate
glass is not completely closed.
CHECK CHARGING SYSTEM — Displayed when the electrical system
is not maintaining proper voltage when the engine is running. If you are
operating electrical accessories when the engine is idling at a low speed,
turn off as many of the electrical loads as soon as possible. If the
warning stays on or comes on when the engine is operating at normal
speeds, contact your authorized dealer as soon as possible.
LOW TIRE PRESSURE — Displayed when one or more tires on your
vehicle have low tire pressure. Refer to Inflating your tires in the Tires,
Wheels and Loading chapter.
TIRE PRESSURE MONITOR FAULT — Displayed when the Tire
Pressure Monitoring System is malfunctioning. If the warning stays on or
continues to come on, contact your authorized dealer as soon as
possible.
TIRE PRESSURE SENSOR FAULT — Displayed when a tire pressure
sensor is malfunctioning, or your spare tire is in use. For more
information on how the system operates under these conditions, refer to
Understanding Your Tire Pressure Monitoring System (TPMS) in the
Tires, Wheels and Loading chapter. If the warning stays on or
continues to come on, contact your authorized dealer as soon as
possible.
CHECK FUEL FILL INLET — Displayed when the fuel fill inlet may
not be properly closed. Refer to Easy Fuel™ “no cap” fuel system in
the Maintenance and Specifications chapter.
XXX MILES TO E FUEL LEVEL LOW — Displayed as an early
reminder of a low fuel condition.
BRAKE FLUID LEVEL LOW — Indicates the brake fluid level is low
and the brake system should be inspected immediately. Refer to Brake
fluid in the Maintenance and Specifications chapter.
CHECK PARK BRAKE — Displayed when the park brake is engaged. If
the warning stays on after the park brake is off, contact your authorized
dealer as soon as possible.
2009 Expedition (exd)
Owners Guide, 2nd Printing
USA (fus)Driver Controls
152

capability, with or without a trailer. Properly loading your vehicle will
provide maximum return of vehicle design performance. Before loading
your vehicle, familiarize yourself with the following terms for determining
your vehicle’s weight ratings, with or without a trailer, from the vehicle’s
Tire Label or Safety Compliance Certification Label:
Base Curb Weight – is the weight of the vehicle including a full tank of
fuel and all standard equipment. It does not include passengers, cargo, or
optional equipment.
Vehicle Curb Weight – is the weight of your new vehicle when you
picked it up from your authorized dealer plus any aftermarket
equipment.
Payload – is the combined weight of cargo and passengers that the
vehicle is carrying. The maximum payload for your vehicle can be found
on the Tire Label on the B-Pillar or the edge of the driver’s door
(vehicles exported outside the US and Canada may not have a Tire
Label). Look for “THE COMBINED WEIGHT OF OCCUPANTS AND
CARGO SHOULD NEVER EXCEED XXX kg OR XXX lb.” for
maximum payload. The payload listed on the Tire Label is the maximum
payload for the vehicle as built by the assembly plant. If any aftermarket
or authorized-dealer installed equipment has been installed on the
vehicle, the weight of the equipment must be subtracted from the
payload listed on the Tire Label in order to determine the new payload.
WARNING: The appropriate loading capacity of your vehicle can
be limited either by volume capacity (how much space is
available) or by payload capacity (how much weight the vehicle should
carry). Once you have reached the maximum payload of your vehicle,
do not add more cargo, even if there is space available. Overloading or
improperly loading your vehicle can contribute to loss of vehicle
control and vehicle rollover.
2009 Expedition (exd)
Owners Guide, 2nd Printing
USA (fus)Tires, Wheels and Loading
268

Guarding against exhaust fumes
Carbon monoxide is present in exhaust fumes. Take precautions to avoid
its dangerous effects.
WARNING: If you smell exhaust fumes inside your vehicle, have
your dealer inspect your vehicle immediately. Do not drive if you
smell exhaust fumes.
Important ventilating information
If the engine is idling while the vehicle is stopped for a long period of
time, open the windows at least one inch (2.5 cm) or adjust the heating
or air conditioning to bring in fresh air.
ENGINE BLOCK HEATER (IF EQUIPPED)
If your vehicle is factory-equipped
with an engine block heater, a
rubber cap/plug assembly will be
visibly attached to the grille on the
front of the vehicle. This assembly is
shipped in-vehicle for authorized
dealer installation. If not
factory-equipped, the engine block
heater can be purchased through
authorized dealer accessories.
Replacement rubber caps are
available through an authorized dealer, 3L1Z-6E088-AA.
An engine block heater warms the engine coolant which aids in starting
and allows the heater/defroster system to respond quickly. If your vehicle
is equipped with this system, your equipment includes a heater element
which is installed in your engine block and a wire harness which allows
the user to connect the system to a grounded 120 volt a/c electrical
source. The block heater system is most effective when outdoor
temperatures reach below 0°F (-18°C).
For flexible fuel vehicles, if operating with E 85
ethanol, an engine block
heater must be used if ambient temperature is below 0°F (-18°C).
See Cold weather starting in the Driving chapter for more information
on starting with ethanol.
WARNING: Failure to follow engine block heater instructions
could result in property damage or physical injury.
2009 Expedition (exd)
Owners Guide, 2nd Printing
USA (fus)Driving
286

RUNNING OUT OF FUEL
If you have run out of fuel and need to refill the vehicle with a portable
fuel container, see Running out of fuel in the Maintenance and
Specifications chapter for proper fuel filling method using a portable
fuel container and the included fuel filler funnel. Do not insert the
nozzle of portable fuel containers or any type of aftermarket funnels into
the Easy Fuel™ “no cap” fuel system as it can be damaged. You must
use the included funnel in such circumstances.
WARNING: Do not insert the nozzle of portable fuel containers
or aftermarket funnels into the Easy Fuel™ system. This could
damage the fuel system and its seal, and may cause fuel to run onto
the ground instead of filling the tank, all of which could result in
serious personal injury.
JUMP STARTING
WARNING: The gases around the battery can explode if
exposed to flames, sparks, or lit cigarettes. An explosion could
result in injury or vehicle damage.
WARNING: Batteries contain sulfuric acid which can burn skin,
eyes and clothing, if contacted.
Do not attempt to push-start your automatic transmission
vehicle. Automatic transmissions do not have push-start
capability. Attempting to push-start a vehicle with an automatic
transmission may cause transmission damage.
2009 Expedition (exd)
Owners Guide, 2nd Printing
USA (fus) Roadside Emergencies
339