196
IMPORTANT When tightening the plug,
apply sealing compound Loctite 510 or
equivalent to the plug threads to prevent
oil leakage.
Gear Oil Change
Since special procedures, materials and
tools are required, it is recommended that
you trust this job to your authorized Fiat
Dealership.
(1)
(2)
79J143
(2)
79J005
Manual transaxle
Rear differential (4WD)
After driving the vehicle, the
gear oil temperature may be
high enough to burn you. Wait until
the oil filler plug is cool enough to
touch with your bare hands before in-
specting transaxle oil.
WARNING
AUTOMATIC
TRANSAXLE (AT) FLUID
SPECIFIC FLUID
Contact Fiat Dealership to receive indi-
cations about the proper fluid to use.
FLUID LEVEL CHECK
IMPORTANT Driving with too much or
too little fluid can damage the transaxle.
You must check the fluid level with the au-
tomatic transaxle fluid at normal operat-
ing temperature.
To check the fluid level:
❒To warm up the transaxle fluid, drive
the vehicle or idle the engine until the
temperature gauge indicates normal op-
erating temperature.
❒Then drive for ten more minutes.
IMPORTANT To prevent damages to the
automatic transaxle of your vehicle, nev-
er use a fluid different than that recom-
mended by Fiat Dealership.
❒If the oil level is low, add gear oil
through the oil filler plug hole (1) or (2)
until the oil level reaches the bottom of
the filler hole, then reinstall the plug.
Tightening torque for oil filler and
level plug (1) and (2)
Manual transaxle/Transfer:
21 Nm (2.1 kgm, 15.2 lb·ft)
Rear differential:
23 Nm (2.3 kgm, 17.0 lb·ft)
NOTE To check the transfer oil (4WD),
bring your vehicle to your FIAT Dealer-
ship since special procedures, materials
and tools are required.
183-230 SEDICI LUM FL GB 1E 19-06-2009 11:00 Pagina 196
197
NOTE Do not check the fluid level if you
have just driven the vehicle for a long time
at high speed, if you have driven in city
traffic in hot weather, or if the vehicle has
been pulling a trailer. Wait until the fluid
cools down (about 30 minutes), or the
fluid level indication will not be correct.
❒Park your vehicle on level ground.
❒Apply the parking brake and then start
the engine in “P” (Park). Let it idle for
two minutes and keep it running during
the fluid level check.
❒With your foot on the brake pedal,
move the gearshift lever through each
range, pausing for about three seconds
in each range. Then move it back to the
“P” (Park) position.
❒The handle of the A/T fluid dipstick is
colored red or orange for easy identi-
fication. Remove the dipstick, clean it
and push it back in until the cap seats.
Then pull out the dipstick.
❒Check both sides of the dipstick, and
read the lowest level. The fluid level
should be between the two marks in
the “HOT” range on the dipstick.1.FULL HOT
2.LOW HOT
3.The lowest point = Fluid level
❒Add just enough specified fluid through
the dipstick hole to fill the transaxle to
the proper level.
IMPORTANT After checking or adding oil,
be sure to insert the dipstick securely.
CHANGING OIL
Since special procedures, materials, and
tools are required to change the auto-
matic transaxle oil, it is recommended that
you trust this job to your authorized
FIAT dealer.
63J12552KM14454G317
Be sure to depress the brake
pedal when moving the
gearshift lever, or the vehicle can
move suddenly.
WARNING
183-230 SEDICI LUM FL GB 1E 19-06-2009 11:00 Pagina 197
198
IMPORTANT
To avoid damaging your cooling system:
❒Always use a high quality ethylene gly-
col base non- silicate type coolant di-
luted with distilled water at the correct
mixture concentration.
❒Make sure that the proper mix is 50/50
coolant to distilled water and in no case
higher than 70/30. Concentrations
greater than 70/30 coolant to distilled
water will cause overheating conditions.
❒Do not use straight coolant nor plain
water.
❒Do not add extra inhibitors or addi-
tives. They may not be compatible with
your cooling system.
❒Do not mix different types of base
coolants. Doing so may result in accel-
erated seal wear and/ or the possibili-
ty of severe overheating and extensive
engine/automatic transaxle damage.
ENGINE COOLANT
SELECTION OF COOLANT
To maintain optimum performance and
durability of your engine, use PARAFLU
UP.
This type of coolant is best for your cool-
ing system as it:
❒Helps maintain proper engine temper-
ature.
❒Gives proper protection against freez-
ing and boiling.
❒Gives proper protection against cor-
rosion and rust.
Failure to use the proper coolant can dam-
age your cooling system. Your authorized
Fiat Dealership can help you select the
proper coolant.
56KN090
For Gasoline Engine
Model
COOLANT LEVEL CHECK
Check the coolant level at the reservoir
tank, not at the radiator. With the engine
cool, the coolant level should be between
the “FULL” and “LOW” marks.
LOWFUL
L FULLFULL
79JM015
For Diesel Engine Model
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202
To remove the air cleaner element:
❒Remove the air cleaner inlet hose (1).
❒Remove the bolts (2), loosen the bolt
(3) and lift the air cleaner case (4) di-
rectly above.
IMPORTANT When lifting the air clean-
er, make sure the air cleaner does not in-
terfere the engine oil dipstick (5) to avoid
damage the dipstick.
❒Unclamp the side clamps, and remove
the element from the air cleaner case.
If it appears to be dirty, replace it with
a new one.
SPARK PLUGS
(Gasoline engine)
For Nickel spark plugs (traditional type):
You should inspect spark plugs periodi-
cally for carbon deposits. When carbon
accumulates on a spark plug, a strong
spark may not be produced. Remove car-
bon deposits with a wire or pin and adjust
the spark plug gap.
To access the spark plugs:
❒Remove the air cleaner case. Refer to
“Air Cleaner” in this section.
❒If necessary, disconnect the coupler (1)
while pushing the release lever.
❒Remove the ignitor bolts.
❒Pull the spark plug boots out.
NOTE When installation, make sure the
wires, couplers, sealing rubber of air clean-
er assy and washers, are correctly re-
turned in place.
(1)
80JM125
60G102
CorrectWrong
79JM016
For Diesel Engine Model
183-230 SEDICI LUM FL GB 1E 19-06-2009 11:00 Pagina 202
230
1.Retainer
❒If the new blade is provided without the
two metal retainers, move them from
the old blade to the new one.
❒Install the new blade in the reverse or-
der of removal.
IMPORTANT Make sure the blade is
properly retained by all the hooks.
❒Reinstall wiper frame to arm in the re-
verse order of removal.
AIR CONDITIONING
SYSTEM
If you do not use the air conditioner for
a long period, such as during winter, it may
not give the best performance when you
start using it again. To help maintain op-
timum performance and durability of your
air conditioner, it needs to be run peri-
odically.Operate the air conditioner at least once
a month for one minute with the engine
idling. This circulates the refrigerant and
oil and helps protect the internal compo-
nents.
54G135
183-230 SEDICI LUM FL GB 1E 19-06-2009 11:00 Pagina 230
236
IF THE ENGINE
OVERHEATS
The engine could overheat temporarily
under severe driving conditions. If the en-
gine coolant temperature gauge indicates
overheating during driving:
❒Turn off the air conditioner, if equipped.
❒Take the vehicle to a safe place and
park.
❒Let the engine run at the normal idle
speed for a few minutes until the indi-
cator is within the normal, acceptable
temperature range between “H” and
“C”.
IF THE ENGINE IS
FLOODED
If the engine is flooded with gasoline, it
may be hard to start. If this happens, press
the accelerator pedal all the way to the
floor and hold it there while cranking the
engine. (Do not operate the starter mo-
tor for more than 15 seconds).
If you see or hear escaping
steam, stop the vehicle in a
safe place and immediately turn off
the engine to let it cool. Do not open
the hood when steam is present.
When the steam can no longer be
seen or heard, open the hood to see
if the coolant is still boiling. If it is, you
must wait until it stops boiling before
you proceed.
WARNING
IF THE STARTER DOES
NOT OPERATE
❒Try turning the ignition switch to the
“START” position with the headlights
turned on to determine the battery
condition. If the headlights go exces-
sively dim or go off, it usually means
that either the battery is flat or the bat-
tery terminal contact is poor. Recharge
the battery or correct battery terminal
contact as necessary.
❒If the headlights remain bright, check
the fuses. If the reason for failure of the
starter is not obvious, there may be a
major electrical problem. Have the ve-
hicle inspected by your authorized
Fiat Dealership.
231-238 SEDICI LUM FL GB 1E 19-06-2009 11:06 Pagina 236
254
2WD
4WD
2WD
4WD
M/T
A/T 1,190 (2,623)
1,250 (2,755)1,335 (2,943)
1,370 (3,020)
WEIGHTS Unit: kg (lbs) 1.6 16V2.0 Multijet
Kerb weight (including fuel, spare wheel,
tools and accessories)
185 km/h
175 km/h190 km/h
180 km/h
2WD (M/T)
2WD (A/T)
4WD (M/T)
4WD
4WD6.6 litres (11.6 Imp pt)
6.5 litres (11.4 Imp pt)
50 litres (11.0 Imp gal)
3.9 litres (6.9 Imp pt)
(replacement with oil filter)
2.5 litres (4.4 Imp pt)
5.8 litres (10.2 Imp pt)
(when overhauling)
2.5 litres (4.4 Imp pt)
0.6 litres (1.1 Imp pt)
0.8 litres (1.4 Imp pt)6.5 litres (11.4 Imp pt)
–
50 litres (11.0 Imp gal)
4.4 litres (7.7 Imp pt)
(replacement with oil filter)
2.0 litres (3.5 Imp pt)
–
2.0 litres (3.5 Imp pt)
0.6 litres (1.1 Imp pt)
0.8 litres (1.4 Imp pt)
PERFORMANCE 1.6 16V2.0 Multijet
Top admitted speed after initial vehicle use
CAPACITIES (indicative values) 1.6 16V2.0 Multijet
Coolant
(including reservoir tank)
Fuel tank
Engine oil
Transaxle oil
Transfer oil
Rear differential oil
249-254 SEDICI LUM FL GB 1E 19-06-2009 11:10 Pagina 254
262
– Level check ..................................... 192
– Oil life monitoring......................... 89
– Specifications.................................. 191
Engine oil filter (change)..................... 194
Engine oil life monitoring ................... 89
ESP (Electronic Stability
Program)......................................92-164
Exhaust gas............................................ 150
External lights................................63-222
Fiat CODE (Immobilizer system) .... 11
Frame hooks........................................... 143
Front fog lights ........................................ 91
Fuel
– Average fuel consumption
(gauge)................................................ 87
– Capacities/refuelling...................10-254
– Consumption.................................... 247
– Driving range .................................... 88
– Fuel filter ............................................ 204
– Fuel filler cap ..................................... 132
– Fuel gauge .......................................... 84
– Fuel recommendation.................... 10
– Improving fuel economy ................ 168
– Instantaneous fuel consumption
(gauge).................................................... 85
Fuses.......................................................... 215
Gear oil
– Changing .......................................... 196– Level check ..................................... 195
– Specifications.................................. 195
Gearshift lever...................................... 132
General information............................ 245
Glove box.............................................. 94
Hazard warning lights ....................... 91
Head restraints..................................... 30
Headlight levelling switch ................... 94
Headlights
– Bulb replacement........................... 222
– Headlight levelling switch............. 94
Heated rear window........................... 93
Heating and air conditioning system .. 96
– Air outlet......................................... 96
– Automatic heating and air
conditioning system
(Climate Control).......................... 104
– Heating system............................... 97
– Maintenance.............................110-230
– Manual heating and air
conditioning system...................... 100
Horn ....................................................... 68
Identification data .............................. 246
Ignition switch ...................................... 58
Information display.............................. 85
Inspection and maintenance .............. 183
– Maintenance schedule................... 185
– Severe driving conditions............. 190 – Keyless Start system..................... 15
– Opening/closing............................. 12
Drive belt (servicing).......................... 191
Driving tips............................................ 169
– Driving on hills ............................... 170
– Driving on slippery roads ............ 171
– Highway driving.............................. 170
Emergency service ............................ 231
Engine
– Air cleaner ...................................... 201
– Engine coolant ................................ 198
– Engine oil and filter........................ 191
– If the engine is flooded................. 236
– If the engine overheats ................. 236
– If the starter does not operate... 236
– Jump starting................................... 233
– Oil consumption ............................ 151
– Serial number................................. 246
– Spark plugs...................................... 202
– Starting............................................. 152
– Technical specifications ................ 249
– Temperature gauge ....................... 85
Engine coolant ...................................... 198
Engine coolant temperature gauge .. 85
Engine hood .......................................... 140
Engine oil
– Changing oil and filter................... 193
– Consumption.................................. 151
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