2009 DODGE RAM 2500 DIESEL cooling

▫Cooling System .................... 441
▫ Brake System ...................... 447
▫ Rear Axle And 4X4 Front Driving Axle Fluid
Level ............................. 448
▫ Transfer Case ...................... 449
▫ Automatic Transmission .............. 449
▫ Appearance Care And Protection From
Corrosion .......................... 452
 Fuses ............................. 458
▫ Integrated Power Module ............. 458
 Vehicle Storage ...................... 463
 Replacement Light Bulbs ............... 464
 Bulb Replacement .................... 465
▫ Headlight (Halogen)/Front Park And Turn
Lights ............................ 465 ▫
Fog Lights ........................ 468
▫ Tail, Stop, Turn And Backup Lights ...... 469
▫ Center High-Mounted Stoplight (CHMSL)
With Cargo Light .................... 472
▫ Cab Top Clearance Lights — If Equipped . . 473
▫ Tailgate ID Lights (Dual Rear Wheels) —
If Equipped ........................ 475
▫ Rear Light Bar ID Marker
(Dual Rear Wheel) — If Equipped ........ 476
▫ Side Marker Lights (Dual Rear Wheels) . . . 477
 Fluids And Capacities ................. 478
 Fluids, Lubricants And Genuine Parts ...... 479
▫ Engine ........................... 479
▫ Chassis .......................... 480
426 MAINTAINING YOUR VEHICLE

To minimize the possibility of catalyst damage:•
Do not shut off the engine or interrupt the ignition
when the transmission is in gear and the vehicle is in
motion.
•
Do not try to start the engine by pushing or towing the
vehicle.
•
Do not idle the engine with any spark plug wires
disconnected or removed, such as when diagnostic
testing, or for prolonged periods during very rough
idling or malfunctioning operating conditions.
Cooling System
WARNING!
You or others can be badly burned by hot engine
coolant (antifreeze) or steam from your radiator. If
you see or hear steam coming from under the hood,
do not open the hood until the radiator has had time
to cool. Never try to open a cooling system pressure
cap when the radiator is hot.Engine Coolant ChecksCheck the engine coolant (antifreeze) protection every
12 months (before the onset of freezing weather, where
applicable). If the engine coolant (antifreeze) is dirty or
rusty in appearance, the system should be drained,
flushed and refilled with fresh engine coolant (anti-
freeze). Check the front of the A/C condenser for any
MAINTAINING YOUR VEHICLE 441
7

accumulation of bugs, leaves, etc. If dirty, clean by gently
spraying water from a garden hose vertically down the
face of the condenser.
Check the coolant recovery bottle tubing for brittle rub-
ber, cracking, tears, cuts and tightness of the connection
at the bottle and radiator. Inspect the entire system for
leaks.
With the engine at normal operating temperature (but
not running), check the cooling system pressure cap for
proper vacuum sealing by draining a small amount of
engine coolant (antifreeze) from the radiator drain cock.
If the cap is sealing properly, the engine coolant (anti-
freeze) will begin to drain from the coolant recovery
bottle. DO NOT REMOVE THE COOLANT PRESSURE
CAP WHEN THE COOLING SYSTEM IS HOT.
Cooling System — Drain, Flush and RefillIf the engine coolant (antifreeze) is dirty or contains a
considerable amount of sediment, clean and flush with a
reliable cooling system cleaner. Follow with a thorough
rinsing to remove all deposits and chemicals. Properly
dispose of the old engine coolant (antifreeze) solution.
Refer to the “Maintenance Schedule” in Section 8 for the
proper maintenance intervals.Selection Of CoolantUse only the manufacturer’s recommended engine cool-
ant (antifreeze). Refer to “Fluids, Lubricants, and Genu-
ine Parts” in this section for the correct fluid type.
442 MAINTAINING YOUR VEHICLE

CAUTION!
•
Mixing of engine coolant (antifreeze) other than
specified HOAT engine coolant (antifreeze), may
result in engine damage and may decrease corro-
sion protection. If a non-HOAT engine coolant
(antifreeze) is introduced into the cooling system
in an emergency, it should be replaced with the
specified engine coolant (antifreeze) as soon as
possible.
•
Do not use water alone or alcohol-based engine
coolant (antifreeze) products. Do not use addi-
tional rust inhibitors or antirust products, as they
may not be compatible with the radiator engine
coolant (antifreeze) and may plug the radiator.(Continued)
CAUTION! (Continued)
•
This vehicle has not been designed for use with
Propylene Glycol based engine coolant (anti-
freeze). Use of Propylene Glycol based engine
coolant (antifreeze) is not recommended.
Adding CoolantYour vehicle has been built with an improved engine
coolant (antifreeze) that allows extended maintenance
intervals. This engine coolant (antifreeze) can be used up
to 5 Years or 102,000 miles (170 000 km) before replace-
ment. To prevent reducing this extended maintenance
period, it is important that you use the same engine
coolant (antifreeze) throughout the life of your vehicle.
Please review these recommendations for using Hybrid
Organic Additive Technology (HOAT) engine coolant
(antifreeze).
MAINTAINING YOUR VEHICLE 443
7

When adding engine coolant (antifreeze):•
The manufacturer recommends using MOPAR
Antifreeze/Coolant 5 Year/100,000 Mile Formula
HOAT (Hybrid Organic Additive Technology).
•
Mix a minimum solution of 50% HOAT engine coolant
(antifreeze) and distilled water. Use higher concentra-
tions (not to exceed 70%) if temperatures below -34°F
(-37°C) are anticipated.
•
Use only high purity water such as distilled or deion-
ized water when mixing the water/engine coolant
(antifreeze) solution. The use of lower quality water
will reduce the amount of corrosion protection in the
engine cooling system.
Please note that it is the owner’s responsibility to main-
tain the proper level of protection against freezing ac-
cording to the temperatures occurring in the area where
the vehicle is operated. NOTE:
Mixing engine coolant (antifreeze) types will
decrease the life of the engine coolant (antifreeze) and
will require more frequent engine coolant (antifreeze)
changes.
Cooling System Pressure CapThe cap must be fully tightened to prevent loss of engine
coolant (antifreeze), and to ensure that engine coolant
(antifreeze) will return to the radiator from the coolant
recovery bottle.
The cap should be inspected and cleaned if there is any
accumulation of foreign material on the sealing surfaces.
444 MAINTAINING YOUR VEHICLE

WARNING!
•
The warning words “DO NOT OPEN HOT” on
the cooling system pressure cap are a safety pre-
caution. Never add engine coolant (antifreeze)
when the engine is overheated. Do not loosen or
remove the cap to cool an overheated engine. Heat
causes pressure to build up in the cooling system.
To prevent scalding or injury, do not remove the
pressure cap while the system is hot or under
pressure.
•
Do not use a pressure cap other than the one
specified for your vehicle. Personal injury or en-
gine damage may result.
Disposal of Used Engine CoolantUsed ethylene glycol-based engine coolant (antifreeze) is
a regulated substance requiring proper disposal. Check
with your local authorities to determine the disposalrules for your community. To prevent ingestion by ani-
mals or children do not store ethylene glycol-based
engine coolant (antifreeze) in open containers or allow it
to remain in puddles on the ground. If ingested by a
child, contact a physician immediately. Clean up any
ground spills immediately.
Coolant LevelThe coolant bottle provides a quick visual method for
determining that the engine coolant (antifreeze) level is
adequate. With the engine cold, the level of the engine
coolant (antifreeze) in the coolant recovery bottle should
be between the ranges indicated on the bottle.
The radiator normally remains completely full, so there is
no need to remove the radiator cap unless checking for
engine coolant (antifreeze) freeze point or replacing en-
gine coolant (antifreeze). Advise your service attendant
of this. As long as the engine operating temperature is
satisfactory, the coolant bottle only needs to be checked
once a month.
MAINTAINING YOUR VEHICLE 445
7

When additional engine coolant (antifreeze) is needed to
maintain the proper level, it should be added to the
coolant bottle. Do not overfill.Points To RememberNOTE:When the vehicle is stopped after a few miles (a
few kilometers) of operation, you may observe vapor
coming from the front of the engine compartment. This is
normally a result of moisture from rain, snow, or high
humidity accumulating on the radiator and being vapor-
ized when the thermostat opens, allowing hot engine
coolant (antifreeze) to enter the radiator.
If an examination of your engine compartment shows no
evidence of radiator or hose leaks, the vehicle may be
safely driven. The vapor will soon dissipate.•
Do not overfill the coolant recovery bottle.
•
Check the engine coolant (antifreeze) freeze point in
the radiator and in the coolant recovery bottle. If engine coolant (antifreeze) needs to be added, the
contents of the coolant recovery bottle must also be
protected against freezing.
•
If frequent engine coolant (antifreeze) additions are
required, or if the level in the coolant recovery bottle
does not drop when the engine cools, the cooling
system should be pressure tested for leaks.
•
Maintain engine coolant (antifreeze) concentration at
50% HOAT engine coolant (antifreeze) (minimum)
and distilled water for proper corrosion protection of
your engine, which contains aluminum components.
•
Make sure that the radiator and coolant recovery
bottle overflow hoses are not kinked or obstructed.
•
Keep the front of the radiator clean. If your vehicle is
equipped with air conditioning, keep the front of the
condenser clean.
446 MAINTAINING YOUR VEHICLE

FLUIDS AND CAPACITIES
U.S.Metric
Fuel (Approximate)
2500/3500 Shortbed Models 34 Gallons129 Liters
2500/3500 Longbed Models 35 Gallons132 Liters
Engine Oil with Filter
5.7L Engine (SAE 5W-20, API Certified). For trucks oper-
ating under a gross combined weight rating lessthan
14,000 lbs (6 350 kg). 7 Quarts
6.6 Liters
5.7L Engine (SAE 5W-30, API Certified). For 2500/3500
trucks operating under a gross combined weight rating
greater than 14,000 lbs (6 350 kg). 7 Quarts
6.6 Liters
Cooling System
5.7L Engine (MOPAR Antifreeze/Coolant 5 Year/
100,000 Mile Formula) 18.7 Quarts
17.7 Liters
478 MAINTAINING YOUR VEHICLE