Page 404 of 532

Returning to Normal Operation — Electronic Shift
Transfer CaseUse the following procedure to prepare your vehicle for
normal usage:
1. Bring the vehicle to a complete stop.
2. Shut OFF the engine.
3. Turn the ignition key to the ON position, but do not
start the engine.
4. Depress the brake pedal.
5. Shift the transmission into NEUTRAL.
6. Using the point of a ballpoint pen or similar object,
depress the recessed transfer case Neutral (N) button for
one second.
7. After the Neutral indicator light turns off, release the
Neutral (N) button.8. After the Neutral (N) button has been released, the
transfer case will shift into the position identified by the
selector switch.
9. Shift the transmission into PARK.
NOTE:
•
The transfer case cannot be shifted into NEUTRAL
from the 4AUTO (if equipped) position.
•
Steps 1 through 5 are requirements that must be met
prior to depressing the transfer case Neutral (N)
button, and must continue to be met until one second
elapses and the shift has been completed. If any of
these requirements (with the exception of ste
p3-key
ON) are not met prior to depressing the Neutral (N)
button, or are no longer met during the one second
time, then all of the mode position indicator lights will
flash continuously until all requirements are met, or
until the Neutral (N) button is released.
402 STARTING AND OPERATING
Page 405 of 532

•
The ignition key must be ON for a transfer case shift to
take place and for the position indicator lights to be
operable. If the key is not ON, the shift will not take
place and no position indicator lights will be on or
flashing.
•
Flashing Neutral position indicator light indicates that
shift requirements have not been met.
WARNING!
You or others could be injured if you leave the
vehicle unattended with the transfer case in the
NEUTRAL position without first fully engaging the
parking brake. The transfer case NEUTRAL position
disengages both the front and rear driveshafts from
the powertrain and will allow the vehicle to move
despite the transmission position. The parking brake
should always be applied when the driver is not in
the vehicle.
CAUTION!
•
Do not use a bumper-mounted clamp-on tow bar
on your vehicle. The bumper face bar will be
damaged.
•
Do not disconnect the rear driveshaft because
fluid will leak from the transfer case and fluid loss
will damage internal parts.
EQUIPMENT IDENTIFICATION PLATEThe equipment Identification Plate is located on the hood
inner surface.
The following information about your vehicle is dis-
played on this plate: Model, Wheelbase, Vehicle Identifi-
cation Number, Truck Order Number, and code numbers
with descriptions of all production and special equip-
ment on the truck as shipped from the factory.
NOTE:Always refer to the Equipment Identification
Plate When Ordering Parts.
STARTING AND OPERATING 403
5
Page 416 of 532

face. Lightly tighten the nuts. To avoid risk of forcing the
vehicle off the jack, do not fully tighten the nuts until the
vehicle has been lowered.
6. Using the wheel wrench, finish tightening the nuts
using a crisscross pattern. The correct nut tightness is
135 ft lbs (183 N·m) torque for 2500/3500 single-rear
wheel (SRW) models, and 145 ft lbs (197 N·m) for 3500
dual rear-wheel models. If in doubt about the correct
tightness, have them checked with a torque wrench by
your authorized dealer or at a service station.
WARNING!
A loose tire or jack thrown forward in a collision or
hard stop could injure someone in the vehicle. Al-
ways stow the jack parts and the extra tire and wheel
in the places provided.7. Install wheel center cap and remove wheel blocks. Do
not install chrome or aluminum wheel center caps on the
spare wheel. This may result in cap damage.
8. Lower the jack to its fully closed position. If the bottle
jack will not lower by turning the dial (thumbwheel) by
hand, it may be necessary to use the jack drive tube in
order to lower the jack. Stow the replaced tire, jack, and
tools as previously described.
9. Adjust the tire pressure when possible.
NOTE:
Do not oil wheel studs. For chrome wheels, do
not substitute with chrome plated wheel nuts.
Hub Caps/Wheel CoversThe hub caps must be removed before raising the vehicle
off the ground.
For 2500/3500 single rear-wheel (SRW) models, use the
blade on the end of the lug wrench to pry the hub cap off.
414 WHAT TO DO IN EMERGENCIES
Page 423 of 532

6. Start the engine in the vehicle which has the booster
battery, let the engine idle a few minutes, then start the
engine in the vehicle with the discharged battery.
7. When removing the jumper cables, reverse the above
sequence exactly. Be careful of the moving belts and fan.
WARNING!
Any procedure other than above could result in:•
Personal injury caused by electrolyte squirting out
the battery vent.
•
Personal injury or property damage due to battery
explosion.
•
Damage to charging system of booster vehicle or
of immobilized vehicle.
FREEING A STUCK VEHICLEIf the vehicle becomes stuck in snow, sand, or mud, it can
often be moved by a rocking motion. Move the shift lever
rhythmically between DRIVE and REVERSE, while ap-
plying slight pressure to the accelerator.
In general, the least amount of accelerator pedal pressure
to maintain the rocking motion without spinning the
wheels or racing the engine, is most effective. Racing the
engine or spinning the wheels, due to the frustration of
not freeing the vehicle, may lead to transmission over-
heating and failure. Allow the engine to idle with the
shift lever in NEUTRAL for at least one minute after
every five rocking-motion cycles. This will minimize
overheating and reduce the risk of transmission failure
during prolonged efforts to free a stuck vehicle.
WHAT TO DO IN EMERGENCIES 421
6
Page 428 of 532

▫Cooling System .................... 441
▫ Brake System ...................... 447
▫ Rear Axle And 4X4 Front Driving Axle Fluid
Level ............................. 448
▫ Transfer Case ...................... 449
▫ Automatic Transmission .............. 449
▫ Appearance Care And Protection From
Corrosion .......................... 452
Fuses ............................. 458
▫ Integrated Power Module ............. 458
Vehicle Storage ...................... 463
Replacement Light Bulbs ............... 464
Bulb Replacement .................... 465
▫ Headlight (Halogen)/Front Park And Turn
Lights ............................ 465 ▫
Fog Lights ........................ 468
▫ Tail, Stop, Turn And Backup Lights ...... 469
▫ Center High-Mounted Stoplight (CHMSL)
With Cargo Light .................... 472
▫ Cab Top Clearance Lights — If Equipped . . 473
▫ Tailgate ID Lights (Dual Rear Wheels) —
If Equipped ........................ 475
▫ Rear Light Bar ID Marker
(Dual Rear Wheel) — If Equipped ........ 476
▫ Side Marker Lights (Dual Rear Wheels) . . . 477
Fluids And Capacities ................. 478
Fluids, Lubricants And Genuine Parts ...... 479
▫ Engine ........................... 479
▫ Chassis .......................... 480
426 MAINTAINING YOUR VEHICLE
Page 430 of 532

ONBOARD DIAGNOSTIC SYSTEM (OBD II)Your vehicle is equipped with a sophisticated onboard
diagnostic system called OBDII. This system monitors
the performance of the emissions, engine, and automatic
transmission control systems. When these systems are
operating properly, your vehicle will provide excellent
performance and fuel economy, as well as engine emis-
sions well within current government regulations.
If any of these systems require service, the OBD II system
will turn on the Malfunction Indicator Light (MIL). It will
also store diagnostic codes and other information to
assist your service technician in making repairs. Al-
though your vehicle will usually be drivable and not
need towing, see your authorized dealer for service as
soon as possible.
CAUTION!
•
Prolonged driving with the MIL on could cause
further damage to the emission control system. It
could also affect fuel economy and drivability. The
vehicle must be serviced before any emissions
tests can be performed.
•
If the MIL is flashing, severe catalytic converter
damage and power loss will soon occur. Immedi-
ate service is required.
Loose Fuel Filler Cap MessageIf the vehicle’s diagnostic system determines that the fuel
filler cap in loose, improperly installed, or damaged, a
GASCAP message will be displayed in the instrument
cluster. Tighten the gas cap until a “clicking” sound is
heard. This is an indication that the gas cap is properly
tightened. Press the odometer reset button to turn the
message off. If the problem persists, the message will
428 MAINTAINING YOUR VEHICLE
Page 431 of 532

appear the next time the vehicle is started. This might
indicate a damaged cap. If the problem is detected twice
in a row, the system will turn on the MIL. Resolving the
problem will turn the MIL light off.EMISSIONS INSPECTION AND MAINTENANCE
PROGRAMSIn some localities, it may be a legal requirement to pass
an inspection of your vehicle’s emissions control system.
Failure to pass could prevent vehicle registration.For states that require an Inspection and Mainte-
nance (I/M), this check verifies the Malfunction
Indicator Light (MIL) is functioning and is not on
when the engine is running, and that the OBD II system
is ready for testing.
Normally, the OBD II system will be ready. The OBD II
system may notbe ready if your vehicle was recently serviced, recently had a dead battery or a battery replace-
ment. If the OBD II system should be determined not
ready for the I/M test, your vehicle may fail the test.
Your vehicle has a simple ignition key-actuated test,
which you can use prior to going to the test station. To
check if your vehicle’s OBD II system is ready, you must
do the following:
1. Insert your ignition key into the ignition switch.
2. Turn the ignition to the ON position, but do not crank
or start the engine.
3. If you crank or start the engine, you will have to start
this test over.
4. As soon as you turn your key to the ON position, you
will see the MIL symbol come on as part of a normal bulb
check.
MAINTAINING YOUR VEHICLE 429
7
Page 440 of 532

Adding Washer FluidThe fluid reservoir is located under the hood and should
be checked for fluid level at regular intervals. Fill the
reservoir with windshield washer solvent only (not ra-
diator antifreeze). When refilling the washer fluid reser-
voir, take some washer fluid and apply it to a cloth or
towel and wipe clean the wiper blades, this will help
blade performance.
To prevent freeze-up of your windshield washer system
in cold weather, select a solution or mixture that meets or
exceeds the temperature range of your climate. This
rating information can be found on most washer fluid
containers.
The washer fluid reservoir will hold a full gallon of fluid
when the “Low Washer Fluid Light” illuminates.
WARNING!
Commercially available windshield washer solvents
are flammable. They could ignite and burn you. Care
must be exercised when filling or working around
the washer solution.
After the engine has warmed, operate the defroster for a
few minutes to reduce the possibility of smearing or
freezing the fluid on the cold windshield. MOPAR All
Weather Windshield Washer Solution, used with water as
directed on the container, aids cleaning action, reduces
the freezing point to avoid line clogging, and is not
harmful to paint or trim.Exhaust SystemThe best protection against carbon monoxide entry into
the vehicle body is a properly maintained engine exhaust
system.
438 MAINTAINING YOUR VEHICLE