2009 CHEVROLET KODIAK oil filter

Low Coolant Warning Light............................3-35
Wait to Start Light........................................3-35
Malfunction Indicator Lamp.............................3-36
Oil Pressure Gage........................................3-38
Low Oil Level Light.......................................3-39
Change Engine Oil Light................................3-39
Engine Overspeed Warning Light....................3-40
Engine Shutdown Warning Light.....................3-40
Transmission Temperature Gage.....................3-40
Exhaust Brake Indicator Light.........................3-41
Differential Lock Indicator Light.......................3-41
Reduced Engine Power Light.........................3-42
Highbeam On Light.......................................3-42
Daytime Running Lamps (DRL)
Indicator Light...........................................3-42
Low Washer Fluid Warning Light.....................3-43
Power Take-Off Light (PTO)...........................3-43Check Gages Warning Light...........................3-43
Fuel Gage...................................................3-44
Water in Fuel Warning Light...........................3-45
Change Fuel Filter Warning Light....................3-45
Diesel Particulate Filter Warning Light..............3-46
Air Filter Restriction Indicator..........................3-46
Air Pressure Gage........................................3-47
Hourmeter Gage...........................................3-47
Audio System(s).............................................3-48
Setting the Clock..........................................3-48
Radio(s)......................................................3-49
Theft-Deterrent Feature..................................3-57
Radio Reception...........................................3-58
Fixed Mast Antenna......................................3-58
Chime Level Adjustment................................3-58
Section 3 Instrument Panel
3-2

Service............................................................5-3
Accessories and Modifications..........................5-3
California Proposition 65 Warning.....................5-4
California Perchlorate Materials Requirements.....5-4
Doing Your Own Service Work.........................5-5
Engine Fan Breakage.....................................5-6
Fuel................................................................5-6
Gasoline Octane............................................5-6
Gasoline Specifications....................................5-7
Additives.......................................................5-7
Diesel Engine Fuel.........................................5-8
What Fuel to Use...........................................5-8
Very Cold Weather Operation.........................5-11
Water in Fuel...............................................5-11
Running Out of Fuel.....................................5-17
Fuel Filter Replacement.................................5-18
Fuels in Foreign Countries.............................5-19
Filling the Tank............................................5-20
Filling a Portable Fuel Container.....................5-22
Checking Things Under the Hood....................5-22
Hood Latches...............................................5-23
Engine Oil (DURAMAX Diesel Engine).............5-24
Engine Oil (Caterpillar Diesel Engine)..............5-27
Engine Oil (Isuzu Diesel Engine).....................5-28
Engine Oil (Gasoline Engine)..........................5-32
Engine Oil Life System (Gasoline Engine)........5-35Engine Oil Life System (DURAMAX/Isuzu
Diesel Engines).........................................5-36
Engine Oil Life System (Caterpillar
Diesel Engine)..........................................5-38
Engine Air Cleaner/Filter................................5-38
Automatic Transmission Fluid.........................5-42
Manual Transmission Fluid.............................5-42
Cooling System............................................5-43
Engine Coolant (Caterpillar Diesel Engines)......5-47
Coolant Surge Tank Pressure Cap..................5-47
Engine Overheating.......................................5-48
Engine Fan Noise.........................................5-49
Power Steering Fluid.....................................5-49
Windshield Washer Fluid................................5-50
Brakes........................................................5-52
Battery........................................................5-61
Jump Starting...............................................5-62
Rear Axle.......................................................5-67
Rear Axle Shift Motor....................................5-68
Four-Wheel Drive............................................5-68
Front Axle......................................................5-69
Noise Control System.....................................5-70
Tampering with Noise Control System
Prohibited.................................................5-70
Bulb Replacement..........................................5-71
Section 5 Service and Appearance Care
5-1

Windshield Wiper Blade Replacement..............5-71
Other Service Items........................................5-72
Fuel Filter....................................................5-72
Primary Fuel Filter and Water Separator..........5-73
Secondary Fuel Filter and Water Separator/
Heater (Caterpillar Diesel)............................5-74
Front Wheel Bearings with
Oil-Filled Hubs..........................................5-75
Tires..............................................................5-76
Inflation - Tire Pressure.................................5-77
Wheel Loading.............................................5-78
Dual Tire Operation.......................................5-78
When It Is Time for New Tires.......................5-78
Buying New Tires.........................................5-79
Wheel Alignment and Tire Balance..................5-80
Tightening the Wheel Nuts.............................5-80
Wheel Replacement......................................5-84
If a Tire Goes Flat........................................5-85
Appearance Care............................................5-87
Interior Cleaning...........................................5-87
Fabric/Carpet...............................................5-88
Instrument Panel, Vinyl, and Other
Plastic Surfaces........................................5-89
Care of Safety Belts......................................5-89
Weatherstrips...............................................5-89
Washing Your Vehicle...................................5-90Cleaning Exterior Lamps/Lenses.....................5-90
Finish Care..................................................5-90
Windshield and Wiper Blades.........................5-91
Aluminum or Chrome-Plated Wheels
and Trim..................................................5-92
Tires...........................................................5-92
Sheet Metal Damage.....................................5-93
Finish Damage.............................................5-93
Underbody Maintenance................................5-93
Chemical Paint Spotting.................................5-93
Vehicle Identification
......................................5-94
Vehicle Identification Number (VIN).................5-94
Service Parts Identification Label.....................5-94
Electrical System............................................5-95
Add-On Electrical Equipment..........................5-95
Headlamp Wiring..........................................5-95
Windshield Wiper Fuses................................5-95
Fusible Links................................................5-95
Power Windows and Other Power Options..........5-96
Fuses and Circuit Breakers............................5-96
Instrument Panel Fuse Block..........................5-96
Underhood Fuse Block..................................5-99
Capacities and Specifications........................5-102
Normal Maintenance Replacement Parts.........5-108
Maintenance Replacement Parts...................5-108
Engine Drive Belt Routing............................5-110
Section 5 Service and Appearance Care
5-2

4. Install the new filter element.
5. Reinstall and tighten the filter container and
reconnect the water sensor wire to the filter.
6. Use the fuel filter priming procedure earlier in this
section to prime the fuel filter.
7. Tighten the air bleed valve by turning it clockwise
until hand-tight.
8. Start the engine and let it idle for five minutes.
Check the fuel filter and air bleed valve for leaks.
How to Reset Fuel Filter Change
Light - DURAMAX 6.6L (LMM) Engine
The engine controller calculates when to change the fuel
filter based on vehicle and fuel use. Whenever the
fuel filter is changed, reset the fuel filter light so
the engine controller can calculate when the next fuel
filter change is required. If the fuel filter is ever changed
prior to a change fuel filter light being turned on,
reset the fuel filter change light.To reset the Fuel Filter Change light:
1. Turn the ignition key to ON/RUN with the engine off
2. Fully press the accelerator and brake pedals at the
same time for 10 seconds. If the Fuel Filter Change
light flashes for 5 seconds, the system is resetting.
3. Turn the key to OFF.
If the Fuel Filter Change light comes back on when you
start the vehicle, the light has not been reset. Repeat
the procedure. SeeChange Fuel Filter Warning Light on
page 3-45for more information.
Fuels in Foreign Countries
If you plan on driving in another country outside the
United States or Canada, the proper fuel might be hard
to find. Never use leaded gasoline or any other fuel
not recommended in the previous text on fuel. Costly
repairs caused by use of improper fuel would not
be covered by the vehicle warranty.
To check the fuel availability, ask an auto club, or
contact a major oil company that does business in the
country where you will be driving.
5-19

Engine Oil Life System (Caterpillar
Diesel Engine)
How to Reset the Engine Oil Life
System
The Engine Oil Life System calculates when to change
the engine oil and filter based on vehicle use. Whenever
the oil is changed, reset the system so it can calculate
when the next oil change is required. If a situation occurs
where the oil is changed prior to a change engine oil light
being turned on, reset the system.
To reset the Engine Oil Life System:
1. Turn the ignition key to ON/RUN with the
engine off.
2. Fully apply and hold the brake pedal while fully
pressing and releasing the accelerator pedal,
pausing slightly at each press and each release,
three times within five seconds.
3. Turn the key to OFF.
If the change engine oil light comes back on when the
vehicle is started, the Engine Oil Life System has
not reset. Repeat the procedure.
Engine Air Cleaner/Filter
Duramax Diesel 6.6L
EngineV8 Gas, Caterpillar and
Isuzu 6H Diesel
Engines
5-38

When to Inspect the Engine Air
Cleaner/Filters
For vehicle with this feature, the engine air filter life
gage will be located in the engine compartment either
on or near the air cleaner or above the switchbank in the
center of the instrument panel. It monitors the engine
air filter and indicates when the filter should be replaced.
If driving in dusty/dirty conditions, inspect the filter
each oil change.
As the filter gets dirty, the yellow indicator begins to
rise. When it reaches the red/orange change area,
replace the filter. Reset the indicator after each filter
replacement, refer toAir Filter Restriction Indicator
on page 3-46.
How to Inspect the Engine Air
Cleaner/Filter (Duramax Diesel
6.6L Engine)
{CAUTION:
Operating the engine with the air cleaner/filter off
can cause you or others to be burned. The air
cleaner not only cleans the air; it helps to stop
flames if the engine backfires. If it is not there and
the engine backfires, you could be burned. Do not
drive with it off, and be careful working on the
engine with the air cleaner/filter off.
Notice:If the air cleaner/filter is off, a backfire can
cause a damaging engine fire. And, dirt can easily get
into the engine, which will damage it. Always have
the air cleaner/filter in place when you are driving.
The engine air cleaner/filter is located in the center of
the engine compartment.
To inspect the engine air cleaner/filter, remove the filter
from the vehicle and lightly shake the filter to release
loose dust and dirt. If the filter remains caked with dirt,
a new filter is required.
5-39

Automatic Transmission Fluid
When to Check
A good time to check your automatic transmission fluid
level is when the engine oil is checked. See your
Allison Automatic Transmission Operator’s Manual to
find out when to change your transmission fluid
and filters.
How to Check and What to Use
The Allison Automatic Transmission Operator’s Manual
that came with the vehicle shows how to check the
automatic transmission fluid and what fluid to use.
Automatic Transmission External Filter
Your automatic transmission filter requires periodic
replacement.
Consult the Allison Automatic Transmission Operator’s
Manual that came with the vehicle for proper change
intervals.
Manual Transmission Fluid
When to Check
A good time to have it checked is when the engine oil is
checked. Refer to the Maintenance Schedule to find out
when to check and change your manual transmission
fluid. SeeScheduled Maintenance on page 6-5.
How to Check and What to Use
Check the fluid level only when your engine is off, the
vehicle is parked on a level place, and the transmission
is cool enough for you to rest your fingers on the
transmission case.
To check the transmission fluid level, do the following:
1. Remove the filler plug.
2. Check to be sure that the lubricant level is up
to the bottom of the fill opening. On heavy duty
transmissions, an inch of oil level equals about
one gallon of fluid.
3. If the fluid level is good, reinstall the plug and be
sure it is fully seated. If the fluid level is low, add
more fluid as described in the next steps. Refer to
the Maintenance Schedule to determine what
kind of fluid to use. SeePart C: Recommended
Fluids and Lubricants on page 6-31.
5-42

Secondary Fuel Filter and Water
Separator/Heater (Caterpillar Diesel)
If you have a Caterpillar®
diesel engine, you may also
have this spin-on filter and
fuel separator/heater. It will
be mounted in the engine
compartment on the
driver’s side of the vehicle.It has a metal drain bowl at the bottom. Occasionally,
check the bowl for any water or particles.
To check or drain the bowl, do the following:
•Shut off the engine.
•Push up on the spring loaded drain valve until clear
fuel is flowing from the valve.
The particles or water will drain out first. SeeEngine Oil
(DURAMAX Diesel Engine) on page 5-24orEngine
Oil (Caterpillar Diesel Engine) on page 5-27orEngine
Oil (Isuzu Diesel Engine) on page 5-28orEngine
Oil (Gasoline Engine) on page 5-32for proper disposal
procedures.
5-74