2009 CHEVROLET CORVETTE cooling

What to Use
{CAUTION:
Adding only plain water to the cooling system can
be dangerous. Plain water, or some other liquid
such as alcohol, can boil before the proper coolant
mixture will. The vehicle’s coolant warning system
is set for the proper coolant mixture. With plain
water or the wrong mixture, the engine could get
too hot but would not get the overheat warning.
The engine could catch re and you or others
could be burned. Use a 50/50 mixture of clean,
drinkable water and DEX-COOL
®coolant.Use a 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant. If using this mixture, nothing
else needs to be added. This mixture:
Gives freezing protection down to−34°F (−37°C),
outside temperature.
Gives boiling protection up to 265°F (129°C),
engine temperature.
Protects against rust and corrosion.
Will not damage aluminum parts.
Helps keep the proper engine temperature.
Notice:If an improper coolant mixture is used,
the engine could overheat and be badly damaged.
The repair cost would not be covered by the vehicle
warranty. Too much water in the mixture can freeze
and crack the engine, radiator, heater core, and other
parts.
Notice:If extra inhibitors and/or additives are used
in the vehicle’s cooling system, the vehicle could
be damaged. Use only the proper mixture of
the engine coolant listed in this manual for the
cooling system. SeeRecommended Fluids and
Lubricants on page 6-12for more information.
5-35

Checking Coolant
The vehicle must be on a level surface when checking
the coolant level.
Check to see if coolant is visible in the coolant surge
tank. If the coolant inside the coolant surge tank is boiling,
do not do anything else until it cools down. If coolant
is visible but the coolant level is not at or above the
FULL COLD mark, add a 50/50 mixture of clean,
drinkable water and DEX-COOL coolant at the coolant
recovery tank, but be sure the cooling system is cool
before this is done. SeeEngine Coolant on page 5-34
for more information.
The engine coolant
surge tank is located
toward the rear of the
engine compartment on
the driver side of the
vehicle. SeeEngine
Compartment Overview
on page 5-14for more
information on location.When the engine is cold, the coolant level should be at
the FULL COLD mark on the coolant surge tank.
When the engine is hot, the level could be higher
than the FULL COLD line. If the coolant is below the
FULL COLD line when the engine is hot, there could
be a leak in the cooling system.
If the coolant is low, add the coolant or take the vehicle
to a dealer/retailer for service.
How to Add Coolant to the Coolant
Surge Tank
{CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot enough.
Do not spill coolant on a hot engine.
5-36

{CAUTION:
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly. They are
under pressure, and if you turn the coolant surge
tank pressure cap — even a little — they can
come out at high speed. Never turn the cap when
the cooling system, including the coolant surge
tank pressure cap, is hot. Wait for the cooling
system and coolant surge tank pressure cap to
cool if you ever have to turn the pressure cap.
If coolant is needed, add the proper DEX-COOL
®
coolant mixture directly to the surge tank, but be
sure the cooling system is cool before this is done.1. When the cooling system, including the coolant
surge tank pressure cap and upper radiator
hose, is no longer hot, remove the pressure cap.
Turn the pressure cap slowly counterclockwise
about one-quarter turn and then stop.
If you hear a hiss, wait for that to stop. A hiss
means there is still some pressure left.
2. Keep turning the pressure cap slowly, and
remove it.
5-37

3. Fill the coolant surge tank with the proper
DEX-COOL coolant mixture until the level inside
stabilizes at the FULL COLD mark on the front
of the surge tank.4. With the coolant surge tank pressure cap off, start
the engine and let it run until you can feel the upper
radiator hose getting hot. Any time during this
procedure, watch out for the engine cooling fan.
By this time, the coolant level inside the coolant
surge tank may be lower. If the level is lower, add
more of the proper mixture to the coolant surge tank
until the level stabilizes at the FULL COLD mark
on the coolant surge tank.
5-38

5. Replace the pressure cap. Be sure the pressure
cap is hand-tight and fully seated.
Check the level in the surge tank when the system
has cooled down. If the coolant is not at the proper
level, repeat Steps 1 through 4, then reinstall the
pressure cap. If the coolant is not at the proper
level when the system cools down again, see your
dealer/retailer.
Notice:If the pressure cap is not tightly installed,
coolant loss and possible engine damage may
occur. Be sure the cap is properly and tightly
secured.
Engine Overheating
The vehicle has several indicators to warn of engine
overheating.
There is an engine coolant temperature gage on
the instrument panel cluster. SeeEngine Coolant
Temperature Gage on page 3-41. The vehicle may
also display a COOLANT OVER TEMPERATURE
message on the Driver Information Center (DIC).
SeeDIC Warnings and Messages on page 3-54
for more information.You may decide not to lift the hood but to get service
help right away. SeeRoadside Assistance Program
on page 7-7.
If you do decide to lift the hood, make sure the vehicle
is parked on a level surface.
Then check to see if the engine cooling fan is running.
If the engine is overheating, the fan should be running.
If it is not, do not continue to run the engine and have the
vehicle serviced.
Notice:Engine damage from running your engine
without coolant is not covered by your warranty.
SeeOverheated Engine Protection Operating Mode
on page 5-41for information on driving to a safe
place in an emergency.
Notice:If the engine catches re while driving
with no coolant, the vehicle can be badly damaged.
The costly repairs would not be covered by the
vehicle warranty. SeeOverheated Engine Protection
Operating Mode on page 5-41for information on
driving to a safe place in an emergency.
5-39

{CAUTION:
Putting a used wheel on the vehicle is dangerous.
You cannot know how it has been used or how
far it has been driven. It could fail suddenly and
cause a crash. If you have to replace a wheel,
use a new GM original equipment wheel.
Notice:The wrong wheel can also cause problems
with bearing life, brake cooling, speedometer or
odometer calibration, headlamp aim, bumper height,
vehicle ground clearance, and tire clearance to
the body and chassis.
{CAUTION:
Rust or dirt on a wheel, or on the parts to
which it is fastened, can make wheel nuts
become loose after a time. The wheel could
come off and cause a crash. When you
change a wheel, remove any rust or dirt from
places where the wheel attaches to the
vehicle. In an emergency, you can use a cloth
or a paper towel to do this; but be sure to use a
scraper or wire brush later, if you need to, to
get all the rust or dirt off.
5-83

Fuse Usage
5 Stoplamps/Back-Up Lamps
6 Oxygen Sensor
7 Battery Main 5
8 Parking Lamps
9Powertrain Relay Input/Electronic
Throttle Control
10 Manual Transmission Solenoids
11 Antilock Braking System
12 Odd Numbered Fuel Injectors
13Electronic Suspension Control
(Option)
14Canister Purge Solenoid,
Mass Air Flow Sensor
15 Air Conditioner Compressor
16 Even Numbered Fuel Injectors
17 Windshield Washer
18 Headlamp Washer
19Passenger Side Low-Beam
Headlamp
20 Fuel PumpFuse Usage
21 Driver Side Low-Beam Headlamp
22 Front Fog Lamp
23Passenger Side High-Beam
Headlamp
24 Driver Side High-Beam Headlamp
56Engine Control Module (ECM)/
Transmission Control Module (TCM)/
Easy Key Module
J-Style Fuses Usage
25 Cooling Fan
26 Battery Main 3
27 Antilock Brake System
28Heating/Ventilation/Air Conditioning
Blower
29 Battery Main 2
30 Starter
31 Audio Amplier
32 Intercooler Pump
33 Battery Main 1
5-108

Capacities and Specications
The following approximate capacities are given in English and metric conversions.
SeeRecommended Fluids and Lubricants on page 6-12for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134aFor the air conditioning system refrigerant charge
amount, see the refrigerant caution label located
under the hood. See your dealer/retailer for more
information.
Cooling System
6.2L LS3 V8 Engine 11.9 qt 11.3 L
6.2L LS9 V8 Supercharged Engine – Cooling System 11.9 qt 11.3 L
6.2L LS9 V8 Supercharged Engine – Supercharger
Intercooler Cooling System5.1 qt 4.8 L
7.0L LS7 V8 Engine 11.9 qt 11.3 L
Engine Oil with Filter
6.2L LS3 V8 6.0 qt 5.7 L
6.2L LS9 V8 Supercharged Engine 10.5 qt 9.9 L
7.0L LS7 V8 Engine 10.5 qt 9.9 L
Fuel Tank 18.0 gal 68.0 L
5-110