2009 CHEVROLET CORVETTE clutch

TRACTION SYSTEM AND ACTIVE
HANDLING – OFF
This message displays, the instrument panel cluster
light turns on, and a sound will be heard when the
Traction Control System (TCS) and Active Handling
System are turned off by pressing the Active Handling
System button on the console for ve seconds.
The Antilock Brake System (ABS) remains on with the
TCS and Active Handling System off. Adjust your driving
accordingly. SeeTraction Control System (TCS) on
page 4-6andActive Handling System on page 4-8for
more information.
To acknowledge this message, press the RESET button.
TRACTION SYSTEM AND ACTIVE
HANDLING – ON
If the Traction Control System (TCS) and Active
Handling System are off, this message displays briey,
the instrument panel cluster light turns off, and a
sound will be heard when the TCS and Active Handling
System are turned on by briey pressing the Active
Handling System button on the console. SeeTraction
Control System (TCS) on page 4-6andActive Handling
System on page 4-8for more information.
TRACTION SYSTEM – OFF
This message displays and stays on, a sound will be
heard, and the traction control system (TCS) warning
light on the instrument panel cluster turns on when
the TCS is turned off by pressing the Active Handling
System button on the console. SeeTraction Control
System (TCS) Warning Light on page 3-40. SeeTraction
Control System (TCS) on page 4-6for more information.
To acknowledge the message, press the RESET button.
TRACTION SYSTEM – ON
This message displays and a sound will be heard when
the Traction Control System (TCS) is turned on by
pressing the Active Handling System button on
the console. This message automatically clears from the
DIC display on its own. SeeTraction Control System
(TCS) on page 4-6for more information.
TRANSMISSION HOT IDLE ENGINE
This message displays and four chimes sound if the
transmission uid temperature rises above 270°F
(132°C) or rises rapidly. The transmission may shift
gears or apply the torque converter clutch to reduce the
uid temperature. Driving aggressively or driving on
3-68

Service............................................................5-3
Accessories and Modications..........................5-3
California Proposition 65 Warning.....................5-4
California Perchlorate Materials Requirements.....5-4
Doing Your Own Service Work.........................5-5
Adding Equipment to the Outside of the
Vehicle......................................................5-5
Fuel................................................................5-6
Gasoline Octane............................................5-6
Gasoline Specications....................................5-6
California Fuel...............................................5-7
Additives.......................................................5-7
Fuels in Foreign Countries...............................5-8
Filling the Tank..............................................5-9
Filling a Portable Fuel Container.....................5-12
Checking Things Under the Hood....................5-12
Hood Release..............................................5-13
Engine Compartment Overview.......................5-14
Engine Oil...................................................5-20
Engine Oil Life System..................................5-26
Engine Air Cleaner/Filter................................5-28
Automatic Transmission Fluid.........................5-30
Manual Transmission Fluid.............................5-31
Hydraulic Clutch...........................................5-31
Cooling System (Engine)................................5-32
Cooling System (Intercooler)...........................5-33Engine Coolant.............................................5-34
Engine Overheating.......................................5-39
Overheated Engine Protection
Operating Mode........................................5-41
Power Steering Fluid.....................................5-42
Windshield Washer Fluid................................5-43
Brakes........................................................5-44
Battery........................................................5-50
Jump Starting...............................................5-51
Rear Axle.......................................................5-55
Headlamp Aiming...........................................5-56
Bulb Replacement..........................................5-56
High Intensity Discharge (HID) Lighting............5-56
Halogen Bulbs..............................................5-57
Headlamps, Front Turn Signal, and
Parking Lamps..........................................5-57
Taillamps, Turn Signal, and Stoplamps............5-59
Replacement Bulbs.......................................5-59
Windshield Replacement.................................5-60
Windshield Wiper Blade Replacement..............5-60
Tires..............................................................5-62
Winter Tires.................................................5-63
Tire Sidewall Labeling...................................5-64
Tire Terminology and Denitions.....................5-66
Run-Flat Tires..............................................5-69
Section 5 Service and Appearance Care
5-1

A. Clutch Master Cylinder Reservoir (If Equipped).
SeeHydraulic Clutch on page 5-31.
B. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-43.
C. Brake Fluid Reservoir. See “Brake Fluid” under
Brakes on page 5-44.
D. Coolant Surge Tank and Pressure Cap. SeeEngine
Coolant on page 5-34.
E.Engine Air Cleaner/Filter on page 5-28.F. Power Steering Fluid Reservoir. SeePower Steering
Fluid on page 5-42.
G. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-20.
H. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 5-20.
I.Engine Compartment Fuse Block on page 5-106.
J. Passenger Compartment Air Filter (Out of View).
SeePassenger Compartment Air Filter on page 3-30.
K.Battery on page 5-50.
5-15

A. Intercooler. SeeCooling System (Engine) on
page 5-32orCooling System (Intercooler) on
page 5-33.
B.Engine Air Cleaner/Filter on page 5-28.
C. Power Steering Fluid Reservoir and Cap.
SeePower Steering Fluid on page 5-42.
D. Coolant Surge Tank and Pressure Cap.
SeeEngine Coolant on page 5-34.
E. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-43.
F. Clutch Master Cylinder Reservoir (If Equipped).
SeeHydraulic Clutch on page 5-31.G. Brake Fluid Reservoir. See “Brake Fluid” under
Brakes on page 5-44.
H. Passenger Compartment Air Filter (Out of View).
SeePassenger Compartment Air Filter on page 3-30.
I. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-20.
J. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 5-20.
K. Remote Positive (+) Terminal (Out of View).
SeeJump Starting on page 5-51.
L.Engine Compartment Fuse Block on page 5-106.
5-17

A.Engine Air Cleaner/Filter on page 5-28.
B. Power Steering Fluid Reservoir. SeePower Steering
Fluid on page 5-42.
C.Engine Compartment Fuse Block on page 5-106.
D. Remote Positive (+) Terminal (Out of View).
SeeJump Starting on page 5-51.
E. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 5-20.
F. Dry Sump Engine Oil Tank. See “Changing Engine
Oil and Filter (Z06 Only)”Engine Oil on page 5-20.G. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-20.
H. Coolant Surge Tank and Pressure Cap. SeeEngine
Coolant on page 5-34.
I. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-43.
J. Brake Fluid Reservoir. See “Brake Fluid” under
Brakes on page 5-44.
K. Clutch Master Cylinder Reservoir. SeeHydraulic
Clutch on page 5-31.
5-19

Manual Transmission Fluid
It is not necessary to check the manual transmission
uid level. A transmission uid leak is the only reason
for uid loss. If a leak occurs, take the vehicle to your
dealer/retailer service department and have it repaired
as soon as possible. SeeRecommended Fluids and
Lubricants on page 6-12for the proper uid to use.
Hydraulic Clutch
It is not necessary to regularly check clutch uid unless
you suspect there is a leak in the system. Adding
uid will not correct a leak. A uid loss in this system
could indicate a problem. Have the system inspected
and repaired.
When to Check and What to Use
The hydraulic clutch uid
reservoir cap has this
symbol on it. SeeEngine
Compartment Overview
on page 5-14for reservoir
location.
Refer to the Maintenance Schedule for the proper uid
to use. SeeRecommended Fluids and Lubricants on
page 6-12. The uid requires changing every two years.
SeeAdditional Required Services on page 6-6.
How to Check and Add Fluid
Visually check the clutch uid reservoir to make sure
the uid level is at the MIN (minimum) line on the side of
the reservoir. The hydraulic clutch uid system should
be closed and sealed.
Do not remove the cap to check the uid level or
to top-off the uid level. Remove the cap only when
necessary to add the proper uid until the level reaches
the MIN line.
5-31

Additional Required Services (cont’d)
Service and Miles (Kilometers)25,000
(40 000)50,000
(80 000)75,000
(120 000)100,000
(160 000)125,000
(200 000)150,000
(240 000)
Engine cooling system service (or every
ve years, whichever occurs rst).
An Emission Control Service.
See footnote (i).•
ZR1 Only: Intercooler system service
(or every ve years, whichever occurs
rst).See footnote (n).•
Inspect engine accessory drive belt.
An Emission Control Service.
See footnote (l).•
Change clutch hydraulic uid at a
regular maintenance service every
two years.See footnote (m).
Maintenance Footnotes
(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chafing, etc. Inspect disc
brake pads for wear and rotors for surface condition.
Inspect other brake parts, including calipers, parking
brake, etc.(b)Visually inspect front and rear suspension and
steering system for damaged, loose, or missing parts or
signs of wear. Inspect power steering lines and hoses
for proper hook-up, binding, leaks, cracks, chafing,
etc. For ZO6 and ZR1 models and vehicles with the Z51
performance package, lubricate the outer ends of
both rear toe-links.
6-7

(i)Drain, flush, and refill cooling system. This service can
be complex; you should have your dealer/retailer perform
this service. See Engine Coolant on page 5-34 for what to
use. Inspect hoses. Clean radiator, condenser, pressure
cap, and filler neck. Pressure test the cooling system and
pressure cap.
(j)If driving regularly under dusty conditions, the filter
may require replacement more often.
(k)If driving regularly under dusty conditions, inspect
the filter at each engine oil change.
(l)Visually inspect belt for fraying, excessive cracks, or
obvious damage. Replace belt if necessary.
(m)Drain, flush, and refill clutch hydraulic system at a
regular service interval (IorII) every two years. This
service can be complex; you should have your dealer/
retailer perform this service. See Hydraulic Clutch on
page 5-31.
(n)Drain, flush, and refill intercooler system. This service
can be complex; you should have your dealer/retailer
perform this service. See Engine Coolant on page 5-34.Owner Checks and Services
These owner checks and services should be performed
at the intervals specied to help ensure vehicle safety,
dependability, and emission control performance. Your
dealer/retailer can assist with these checks and services.
Be sure any necessary repairs are completed at once.
Whenever any uids or lubricants are added to the
vehicle, make sure they are the proper ones, as shown
inRecommended Fluids and Lubricants on page 6-12.
At Each Fuel Fill
It is important to perform these underhood checks at
each fuel fill.
Engine Oil Level Check
Notice:It is important to check the engine oil
regularly and keep it at the proper level. Failure to
keep the engine oil at the proper level can cause
damage to the engine not covered by the vehicle
warranty.
Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil on page 5-20.
6-9