2009 CHERY TIGGO Cluster

Downloaded from www.Manualslib.com manuals search engine Diagnostic Procedure
1.CHECK DTC
• Perform DTC confirmation procedure.
Is DTC U050F present?
Ye s>>Go to the next step.
No
>>The conditions that caused this DTC to set are not present at this time (See Intermittent DTC Trouble-
shooting in Section 15 Body & Accessories for more information).
2.CHECK INSTRUMENT CLUSTER (IC) POWER SUPPLY AND GROUND
• Check the Instrument Cluster (IC) supply voltage circuit and ground circuits for open, high resistance or short
circuits.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair the circuit for an open or short in harness and connectors.
3.CHECK DTC
• With the X-431 scan tool, read Instrument Cluster (IC) DTCs.
• Refer to DTC Confirmation Procedure.
Is DTC U050F present?
Ye s>>The system is now operating properly.
Reassemble the vehicle and verify the customers complaint is repaired.
No
>>Replace Instrument Cluster (IC).
DIAGNOSIS & TESTING
15–78Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine On Board Diagnostic Logic
•Self-diagnosis detection logic.
DTC NO. DTC DEFINITION DTC DETECTION
CONDITION DTC SET
CONDITION POSSIBLE CAUSE
U0303 Fuel sensor open
circuit or shorted to supply
Turn ignition switchon The Instrument
Cluster (IC) detects the fuel sensor
shorted to ground condition. •
Fuel level sensor
• Harness or
connectors (The
sensor circuit is open
or short to power)
• Instrument cluster
U0303 Fuel sensor shorted
to ground The Instrument
Cluster (IC) detects the fuel sensorcircuit open or
shorted to voltage condition. •
Fuel level sensor
• Harness or
connectors (The
sensor circuit is
shorted to ground)
• Instrument cluster
DTC Confirmation Procedure:
Before performing the following procedure, confirm that battery voltage is more than 12 V.
• Turn ignition switch off.
• Connect the X-431 scan tool to the Data Link Connector (DLC) - use the most current software available.
• Turn ignition switch on and record and erase DTC.
• Start engine and warm it up to the normal operating temperature.
• Select view DTC and data stream.
• If the DTC is detected, the condition is current. Go to Diagnostic Procedure - Step 1.
• If the DTC is not detected, the DTC condition is intermittent (See Diagnostic Help and Intermittent DTC Trou-
bleshooting in Section 15 Body & Accessories for more information).
NOTE :
Before performing any DTC diagnostic procedures, verify the IC power and ground circuits are properly connected.
NOTE :
While performing electrical diagnosis & testing, always refer to the electrical schematics for specific circuit
and component information.
DIAGNOSIS & TESTING
15–80Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine ON-VEHICLE SERVICE
Instrument Cluster
Removal & Installation
1. Disconnect he negative battery cable.
2. Carefully remove the instrument cluster trim panel.
3. Remove the instrument cluster screws (1).(Tighten: Instrument cluster screws to 5 N·m)
4. Disconnect the instrument cluster electrical connector.
5. Remove the instrument cluster.
6. Installation is in the reverse order of removal.
LTSM150085
15–84Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine INTERIOR LAMPS
Description
The interior lamps consist of the following:
•Key Hole Lamp
• Front Room Lamp
• Middle/Rear Courtesy/Dome Lamp
• Front Step Lamp
• Backlight Adjusting Switch
• Instrument Cluster
• Headlamp Aiming Switch
• Heated Seat Switch (LH)
• Heated Seat Switch (RH)
• Air Control Panel
• Front Fog Lamp Switch
• Rear Fog Lamp Switch
• Console Power Socket (Illumination)
• Door Mirror Remote Control Switch
• Main Power Window And Door Lock/Unlock Switch
• Front Power Window Switch (RH)
• Rear Power Window Switch (LH)
• Rear Power Window Switch (RH)
• Audio
Operation
The key hole lamp and front/middle/rear courtesy lamps are controlled by the BCM. Front step lamps are controlled
by the door lock switch. When the door is open, the front step lamp will light up automatically. Other lamps are
controlled by the lighting and turn signal switch.
15
15–85Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Below is a list of the symbols and their definitions that are used in the electrical schematics.
NUMBERITEM DESCRIPTION
1 Power source This represents the condition when the system receives battery
positive voltage.
2 Fuse The single line represents that this is a fuse.
3 Current rating This represents the current rating of the fuse.
4 Fuse location This represents the location of the fuse in the Power Fuse Box or
Front Fuse and Relay Box.
5 Connectors This represents connector E-101 is female and connector C-101 is
male.
6 Terminal number This represents the terminal number of a connector.
7 Component name This represents the name of a component.
8 Connector number This represents the connector number.
The letter represents which harness the connector is located in.
9 Splice The shaded circle represents that the splice is always on the
vehicle.
10 Optional splice The open circle represents that the splice is optional depending on
vehicle application.
11 Option abbreviation This represents that the circuit is optional depending on vehicle
application.
12 Ground (GND) This represents the ground connection. (See Ground Distribution in
Section 16 Wiring).
Ground connector number has no view face.
13 Page crossing This arrow represents that the circuit continues to an adjacent page.
The
Acorresponds with the Aon the adjoining page of the
electrical schematic.
14 Data linkThis represents that the system branches to another system
identified by cell data code.
15 Option description This represents a description of the option abbreviation used on the
page.
16 Connector views This represents the connector information.
This component side is described by the connector symbols.
17 Connector color This shows a code for the color of the connector:
B = Black
W = White
R = Red
G = Green
L = Blue
Y = Yellow
BR = Brown
O = Orange
GR = Gray
18 Shielded line The line enclosed by broken line circle represents shielded wire.
19 Light-emitting diodes As an illumination tool, in the circuit and instrument cluster.
GENERAL INFORMATION
16–4Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine E-050B/4A/C Pressure Switch D2
E-051 W/26 ECM D2
E-052 W/16 ECM D2
E-053 W/12 ECM D2
E-054 W/22 ECM D2
E-055 GR/3 Camshaft Position Sensor D4
E-056 GR/3 Crankshaft Position Sensor D2
E-058 B/7Air Flow Sensor D4
E-059 GR/2 Fuel Injector No.1 C2
E-060 GR/2 Fuel Injector No.2 C3
E-061 GR/2 Fuel Injector No.3 C3
E-062 GR/2 Fuel Injector No.4 C3
E-064 B/6Idle Air Control Motor C3
E-065 B/1Oil Pressure Switch C3
E-066 BR/2 Knock Sensor C4
E-067 B/1Starter Motor C4
E-068 B/2Engine Coolant Temperature Sensor C4
E-069 GR/3 Ignition Coil 1 D2
E-070 GR/3 Ignition Coil 2 D4
E-071 GR/2 Canister Control Valve D3
E-072 BR/2 EGR Control Solenoid Valve D3
E-074 B/4Upstream Oxygen Sensor C4
E-076 B/4Throttle Position Sensor C4
E-077 W/26 TCM (Transmission Control Module) D1
E-078 W/16 TCM (Transmission Control Module) D1
E-079 W/22 TCM (Transmission Control Module) D1
E-081 GR/4 Generator C2
E-084 B/1Coolant Temperature Sensor (For
Instrument Cluster) D4
E-086 GR/10 A/T Assembly C4
E-087 GR/10 Gearshift Switch C4
E-088 B/3Input Shaft Sensor C4
E-089 GR/3 Output Shaft Sensor C4
E-102 W/14 To C-102 D2
E-103 B/14 To C-103 D2
E-105 B/16 To A-105 D2
E-207 -Ground C4
E-208 -Ground C4
VEHICLE HARNESS ROUTING MAPS
16–54Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine C-001L/32 Instrument Cluster B1
C-002 G/32 Instrument Cluster C1
C-003 W/4 Key Switch B3
C-004 W/2 Key Hole Lamp B3
C-005 Y/4Brake Switch B3
C-006 W/13 Multi-Function Switch B3
C-007 B/10 Wiper And Washer Switch B3
C-008 W/2 Blower Motor F4
C-009 B/6Accelerator Pedal Position Sensor C3
C-010 W/6 Front Fog Lamp Switch A3
C-011 Y/6Rear Fog Lamp Switch A3
C-012 W/6 Ignition Switch B3
C-015 W/3Console Power Outlet (For Cigarette
Lighter) E4
C-016 W/4 Speed Resistor F3
C-019 B/6Dimmer Control Switch A3
C-020 GR/6 Headlamp Aiming Switch A3
C-021 W/4 Cruise/Audio Combination Switch B3
C-022 G/16 Data Link Connector B4
C-023 GR/2 Security Lamp D3
C-024 B/2Clutch Pedal Switch A3
C-025 B/8Immobilizer Control Module C3
C-027 BR/6 Shifter Selector D3
C-028 L/10 Winter Mode/Shifter Selector Register D5
C-030 L/32 CAN Converter B3
C-031 B/16 Audio C2
C-034 W/2 Console Power Outlet (Illumination) E4
C-035 W/8 Body Fuse And Relay Box (A) A3
C-036 W/20 Body Fuse And Relay Box (B) A3
C-037 B/2Body Fuse And Relay Box (D) A3
C-038 W/1 Horn Switch B3
C-040 L/6Heated Seat Switch LH D3
C-041 G/6Heated Seat Switch RH D3
C-042 W/4 Body Fuse And Relay Box (E) A3
C-043 W/16 Body Fuse And Relay Box (F) A3
C-044 B/5Recirculation Door Actuator E3
C-047 B/16 HVAC Control Panel D3
C-048 W/8 Blower Switch D3
C-100 W/16 To A-100 A3
C-101 W/18 To A-101 A3
C-102 W/14 To E-102 G4
C-103 W/14 To E-103 G3
C-104 W/22 To B-104 A3
C-105 W/22 To B-105 G4
C-106 W/6 To J-100 A3
VEHICLE HARNESS ROUTING MAPS
16
16–59Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine A
A-Pillar Trim Panel, Body Interior................15-11
A/C System Evacuation and Recharge, System Plumbing ......................... 13-37
Accelerator Pedal Position (APP) Sensor, 2.0L Engine Controls .......................... 3-438
Accelerator Pedal Position Sensor, 1.6L & 1.8L Engine Controls .......................... 3-224
Accelerator Sensor, 1.6L & 1.8L Engine Controls .....3-221
Accelerator Sensor, 2.0L Engine Controls ..........3-432
Accessory Drive Belt, 1.6L & 1.8L Engine Mechanical . . 2-17
Accessory Drive Belt, 2.0L Engine Mechanical ........2-91
Accessory Drive Belt, 2.4L Engine Mechanical .......2-167
Accumulator, System Plumbing .................13-43
Air Cleaner Element, 1.6L & 1.8L Engine Mechanical . . . 2-18
Air Cleaner Element, 2.0L Engine Mechanical .........2-92
Air Cleaner Element, 2.4L Engine Mechanical ........2-168
Air Cleaner Housing, 1.6L & 1.8L Engine Mechanical . . . 2-18
Air Cleaner Housing, 2.0L Engine Mechanical ........2-93
Air Cleaner Housing, 2.4L Engine Mechanical .......2-169
Air Distribution ............................ 13-25
Air Flow Sensor - 1.8L, 1.6L & 1.8L Engine Controls . . 3-223
Air Flow Sensor, 2.0L Engine Controls ............3-431
Air Flow Sensor, 2.4L Engine Controls ............3-537
Airbag System ............................. 14-1
Airbag System Disarming Procedure, Airbag System . . . 14-46
Alignment ................................ 10-38
Antenna, Body Interior ....................... 15-10
Antilock Brake System (ABS) Bleeding Procedure, Antilock Brakes .......................... 12-76
Antilock Brake System (ABS) Hydraulic Control Module, Antilock Brakes .......................... 12-77
Antilock Brakes ............................ 12-34
Assist Handle, Body Interior ...................15-13
Audio System, Body Interior ....................15-4
Automatic Shifter Selector, DP0 Automatic Transaxle . . . 8-140
Automatic Shifter Selector, F4A4 Automatic Transaxle . . 8-243
B
B-Pillar Lower Trim Panel, Body Interior ...........15-11
B-Pillar Upper Trim Panel, Body Interior ...........15-12
Back Cargo Door, Body Exterior ................15-175
Base Brakes ............................... 12-1
Battery Hold Down, Starting System ...............5-8
Battery Tray, Starting System ....................5-9
Battery, Starting System ........................5-7
Bleeding Hydraulic Clutch, Clutch System ..........8-325Blower Motor Resistor, Manual Temperature Control . . . 13-16
Blower Motor, Air Distribution
..................13-30
Body Control Module (BCM), Body Interior .........15-44
Body Control Module - BCM, Body Interior .........15-38
Body Dimensions, Body Exterior ................15-147
Body Exterior ............................ 15-145
Body Fuse and Relay Box, Vehicle Fuse Box Information .......................... 16-42
Body Interior .............................. 15-1
Body Interior Trim, Body Interior ................15-11
Body, Body Exterior ........................ 15-157
Brake Bleeding, Base Brakes ....................12-9
Bumpers, Body Exterior ..................... 15-166
C
C-Pillar Lower Trim Panel, Body Interior ...........15-12
C-Pillar Upper Trim Panel, Body Interior ...........15-13
Camshaft Position (CMP) Sensor, 1.6L & 1.8L Engine Controls .......................... 3-220
Camshaft Position (CMP) Sensor, 2.0L Engine Controls ............................... 3-431
Camshaft Position (CMP) Sensor, 2.4L Engine Controls ............................... 3-536
Camshaft, 1.6L & 1.8L Engine Mechanical ......2-20, 2-66
Camshaft, 2.0L Engine Mechanical ...........2-139, 2-94
Camshaft, 2.4L Engine Mechanical ..........2-171, 2-243
CAN Vehicle Communications, Body Interior ........15-16
Canister Control Solenoid Valve 2.4L, Evaporative Emissions ...................... 3-584
Canister Control Valve 1.6L & 1.8L & 2.0L, Evaporative Emissions ...................... 3-584
Catalytic Converter, Exhaust System ................7-6
Charging System ............................ 5-11
Chime, Body Interior ........................ 15-19
Clutch and Pressure Plate, Clutch System ..........8-319
Clutch Assembly Service, Clutch System ...........8-319
Clutch Master Cylinder, Clutch System ............8-322
Clutch Slave Cylinder, Clutch System .............8-324
Clutch System ............................. 8-316
Compressor, System Plumbing .................13-39
Condenser, System Plumbing ..................13-42
Connecting Rods, 1.6L & 1.8L Engine Mechanical .....2-58
Connecting Rods, 2.0L Engine Mechanical ..........2-131
Connecting Rods, 2.4L Engine Mechanical ..........2-229
Coolant Pump, Cooling System ..................6-16
Coolant Temperature Sensor (For Instrument Cluster), 2.4L Engine Controls ....................... 3-532
Cooling Fan, Cooling System ...................6-18
INDEX
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