2009 CHERY TIGGO check engine

Downloaded from www.Manualslib.com manuals search engine Check reference values between ECM terminals and ground under the following conditions:
ECM TERMINAL NO.ITEMCONDITIONDATA (AVERAGE DC
VOLTAGE
6 Injector 2
•Engine is running
• Warm-up condition
• Idle
• Accelerate suddenly Voltage: 11 - 14 V
7
Injector 3
27 Injector 1
47 Injector 4
On Board Diagnostic Logic
• Self-diagnosis detection logic.
DTC NO. DTC DEFINITION DTC DETECTION
CONDITION POSSIBLE CAUSE
P0261 Cylinder 1 - Injector Circuit
Low
Engine is running •
Injector
• Harness or connectors
• ECM
P0264
Cylinder 2 - Injector Circuit
Low
P0267 Cylinder 3 - Injector Circuit
Low
P0270 Cylinder 4 - Injector Circuit
Low
DTC Confirmation Procedure:
Before performing the following procedure, confirm that battery voltage is more than 12 V.
•Turn ignition switch off.
• Connect the X-431 scan tool to the Data Link Connector (DLC) - use the most current software available.
• Turn ignition switch on.
• With the scan tool, record and erase stored DTCs in the ECM.
• Start engine and warm it to normal operating temperature then select view DTC.
• If DTC is detected, go to Diagnostic Procedure - Step 1.
• If the DTC is not detected, the DTC condition is intermittent (See Diagnosis & Testing Diagnostic Help in Sec-
tion 03 Electronic Engine Controls).
NOTE :
While performing electrical diagnosis & testing, always refer to the electrical schematics for specific circuit
and component information.
Diagnostic Procedure
1.CHECK GROUND CONNECTIONS
• Turn ignition switch off.
• Loosen and retighten ground screws on the body (See Ground Inspection in Section 03 Electronic Engine Con-
trols).
• Inspect ground connections E-207 and E-208 mounting position (See Vehicle Wiring Harness Layout - Engine
Room Harness (With 2.0L Engine) in Section 16 Wiring).
Are the ground connections OK?
Ye s>>Go to the next step.
No
>>Repair or replace ground harness or connections.
DIAGNOSIS & TESTING
03
03–361Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 2.INSPECTION START
• Start the engine.
Is any cylinder ignited?
Ye s>>If with the X-431, go to the next step.
If without the X-431, go to step 4.
No
>>Go to step 5.
3.PERFORM ACTIVE TEST FUNCTION
• Select ACTIVE TEST menu.
• Perform injector active test.
• Make sure that each test produces a momentary engine speed drop.
Is the check result normal?
Ye s>>Go to step 10.
No
>>Go to step 5.
4.CHECK FUNCTION OF INJECTOR
• Listen to injector operating sound one by one.
Do all injectors clicking noise exist?
Ye s>>Go to step 10.
No
>>Go to the next step.
5.CHECK INJECTOR ELECTRICAL CONNECTOR
• Turn ignition switch off.
• Disconnect the injector electrical connector (1).
• Inspect the electrical connector for damage.
Is the electrical connector OK?
Ye s>>Go to the next step.
No
>>Repair or replace the electrical connector
as necessary.
DIAGNOSIS & TESTING
BESM040006
03–362Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 6.CHECK INJECTOR POWER SUPPLY CIRCUIT FOR AN OPEN
• Turn ignition switch on.
• Check injector supply voltage between sensor ter-
minal and ground in the electrical connector.
• Battery voltage should exist.
Is the check result normal?
Ye s>>Go to step 8.
No
>>Go to the next step.
7.DETECT MALFUNCTIONING PART
• Check the following:
Harness connectors A-102, E-105
Front fuse and relay box F3
Fuse 12, fuse 23, fuse 24
Harness for shorted between injector and fuse
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair malfunctioning part.
8.CHECK INJECTOR CONTROL CIRCUITS FOR A SHORT
• Check injector control circuit voltage.
• 3.6 V should exist.
Is the check result normal?
Ye s>>Go to step 10.
No
>>Go to the next step.
DIAGNOSIS & TESTING
LTSMD030024
03
03–363Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 9.DETECT MALFUNCTIONING PART
• Turn ignition switch off.
• Disconnect ECM harness connector (1).
• Check for harness continuity between the following terminals.
• Continuity should not exist.
INJECTOR NO. INJECTOR
TERMINAL GROUND
12
Ground
22
32
42
Is the check result normal?
Ye s>>Replace the ECM.
NOTE : The Immobilizer control module must be matched to the new ECM (See ECM Removal & Instal-
lation in Section 03 Electronic Engine Controls).
No
>>Repair circuit for a short in harness or connectors.
DIAGNOSIS & TESTING
LTSMD030077
03–364Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 10.CHECK INJECTOR RESISTANCE
• Check resistance as table shown.
• Check the fuel injector resistance as shown in the following:
INJECTOR
NO. INJECTOR
TERMINAL RESISTANCE
(APPROXIMATELY) (20°C)
11&2
11-16
21&2
31&2
41&2
• Connect ECM connector.
• Connect injector connector.
• Check the fuel injector voltage as shown in the following:
TERMINAL NO. ITEMCONDITIONDATA (AVERAGE DC
VOLTAGE)
6 Injector 2
•Engine is running
• Warm-up condition
• Idle
• Accelerate suddenly Voltage: 11 - 14 V
7
Injector 3
27 Injector 1
47 Injector 4
Is the check result normal?
Ye s>>Go to the next step.
No
>>Replace injector.
11 .CHECK DTC
• With the X-431 scan tool, read ECM DTCs.
• See DTC Confirmation Procedure.
Is DTC P0261, P0264, P0267 or P0270 still present?
Ye s>>Replace the ECM.
NOTE : The Immobilizer control module must be matched to the new ECM (See ECM Removal & Instal-
lation in Section 03 Electronic Engine Controls).
No
>>The system is now operating properly.
Reassemble the vehicle and road test to verify the customers complaint is repaired.
DIAGNOSIS & TESTING
03
03–365Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Check reference values between ECM terminals and ground under the following conditions:
ECM TERMINAL NO.ITEMCONDITIONDATA (AVERAGE DC
VOLTAGE)
6 Injector 2
•Engine is running
• Warm-up condition
• Idle
• Accelerate suddenly Voltage: 11 V - 14 V
7
Injector 3
27 Injector 1
47 Injector 4
On Board Diagnostic Logic
• Self-diagnosis detection logic.
DTC NO. DTC DEFINITION DTC DETECTION
CONDITION POSSIBLE CAUSE
P0262 Cylinder 1 - Injector Circuit
High
Engine is running •
Injector
• Harness or connectors
• ECM
P0265
Cylinder 2 - Injector Circuit
High
P0268 Cylinder 3 - Injector Circuit
High
P0271 Cylinder 4 - Injector Circuit
High
DTC Confirmation Procedure:
Before performing the following procedure, confirm that battery voltage is more than 12 V.
•Turn ignition switch off.
• Connect the X-431 scan tool to the Data Link Connector (DLC) - use the most current software available.
• Turn ignition switch on.
• With the scan tool, record and erase stored DTCs in the ECM.
• Start engine and warm it to normal operating temperature then select view DTC.
• If DTC is detected, go to Diagnostic Procedure - Step 1.
• If the DTC is not detected, the DTC condition is intermittent (See Diagnosis & Testing Diagnostic Help in Sec-
tion 03 Electronic Engine Controls).
NOTE :
While performing electrical diagnosis & testing, always refer to the electrical schematics for specific circuit
and component information.
Diagnostic Procedure
1.CHECK GROUND CONNECTIONS
• Turn ignition switch off.
• Loosen and retighten ground screws on the body (See Ground Inspection in Section 03 Electronic Engine Con-
trols).
• Inspect ground connections E-207 and E-208 mounting position (See Vehicle Wiring Harness Layout - Engine
Room Harness (With 2.0L Engine) in Section 16 Wiring).
Are the ground connections OK?
Ye s>>Go to the next step.
No
>>Repair or replace ground harness or connections.
DIAGNOSIS & TESTING
03–368Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 2.INSPECTION START
• Start the engine.
Is any cylinder ignited?
Ye s>>If with the X-431, go to the next step.
If without the X-431, go to step 4.
No
>>Go to step 5.
3.PERFORM ACTIVE TEST FUNCTION
• Start engine.
• Select ACTIVE TEST menu.
• Perform injector active test.
• Make sure that each test produces a momentary engine speed drop.
Is the check result normal?
Ye s>>Go to step 10.
No
>>Go to step 5.
4.CHECK FUNCTION OF INJECTOR
• Listen to injector operating sound one by one.
Do all injectors clicking noise exist?
Ye s>>Go to step 10.
No
>>Go to the next step.
5.CHECK INJECTOR ELECTRICAL CONNECTOR
• Turn ignition switch off.
• Disconnect the injector electrical connector (1).
• Inspect the electrical connector for damage.
Is the electrical connector OK?
Ye s>>Go to the next step.
No
>>Repair or replace the electrical connector
as necessary.
DIAGNOSIS & TESTING
BESM040006
03
03–369Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 6.CHECK INJECTOR POWER SUPPLY CIRCUIT FOR SHORTED
• Turn ignition switch on.
• Check injector supply voltage between sensor ter-
minal and ground in the electrical connector.
• Battery voltage should exist.
Is the check result normal?
Ye s>>Go to step 8.
No
>>Go to the next step.
7.DETECT MALFUNCTIONING PART
• Check the following:
Harness connectors A-102, E-105
Front fuse and relay box F3
Fuse 12, fuse 23, fuse 24
Harness for an open or short between injector and fuse
Is the check result normal?
Ye s>>With the X-431, check the system, If OK, go to the next step.
No
>>Repair malfunctioning part.
8.CHECK INJECTOR CONTROL CIRCUITS FOR A SHORT
• Check injector control circuit voltage.
• 3.6 V should exist.
Is the check result normal?
Ye s>>Go to step 10.
No
>>Go to the next step.
9.DETECT MALFUNCTIONING PART
• Turn ignition switch off.
• Disconnect ECM harness connector.
• Check if the injector control circuits short to power supply circuits.
• Check the following.
• Voltage should not exist.
INJECTOR NO. POWER SUPPLY CIRCUIT INJECTOR TERMINAL
1
Power supply circuit 2
2 2
3 2
4 2
DIAGNOSIS & TESTING
LTSMD030024
03–370Chery Automobile Co., Ltd.