2008 YAMAHA YFM250R light

EBU17420
TABLE OF CONTENTS
SAFETY INFORMATION .............................. 1-1
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 2-1
DESCRIPTION .............................................. 3-1
Left view ..................................................... 3-1
Right view................................................... 3-1
Controls and instruments ........................... 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1
Main switch ............................................... 4-1
Indicator light ............................................. 4-1
Handlebar switches ................................... 4-2
Throttle lever ............................................. 4-2
Speed limiter ............................................. 4-3
Clutch lever ............................................... 4-4
Brake lever ................................................ 4-5
Brake pedal ............................................... 4-5
Parking brake lever ................................... 4-5
Shift pedal ................................................. 4-6
Fuel tank cap ............................................. 4-7
Fuel ........................................................... 4-7
Fuel cock ................................................... 4-8Starter (choke) ......................................... 4-10
Seat ......................................................... 4-10
Adjusting the front shock absorber
assemblies ............................................. 4-11
PRE-OPERATION CHECKS ..........................5-1
Pre-operation check list ............................. 5-1
Fuel ............................................................ 5-3
Engine oil ................................................... 5-3
Front and rear brakes ................................ 5-3
Throttle lever .............................................. 5-4
Drive chain ................................................. 5-4
Tires ........................................................... 5-4
Measuring the tire pressure ....................... 5-5
Tire wear limit ............................................ 5-6
Chassis fasteners ...................................... 5-7
Instruments, lights and switches ................ 5-7
OPERATION...................................................6-1
Starting a cold engine ................................ 6-1
Starting a warm engine .............................. 6-3
Shifting ....................................................... 6-3
Engine break-in .......................................... 6-5
Parking ....................................................... 6-5
Parking on a slope ..................................... 6-6
Accessories and loading ............................ 6-6

RIDING YOUR ATV ...................................... 7-1
GETTING TO KNOW YOUR ATV.............. 7-2
RIDE WITH CARE AND GOOD
JUDGEMENT ........................................... 7-2
BE CAREFUL WHERE YOU RIDE ............ 7-8
TURNING YOUR ATV ............................. 7-12
CLIMBING UPHILL .................................. 7-14
RIDING DOWNHILL................................. 7-16
CROSSING A SLOPE.............................. 7-17
CROSSING THROUGH SHALLOW
WATER .................................................. 7-18
RIDING OVER ROUGH TERRAIN .......... 7-20
SLIDING AND SKIDDING ........................ 7-20
WHAT TO DO IF... ................................... 7-21
WHAT TO DO... ....................................... 7-21
PERIODIC MAINTENANCE AND MINOR
REPAIR .......................................................... 8-1
Owner’s manual and tool kit ...................... 8-1
Periodic maintenance chart for the
emission control system .......................... 8-3
General maintenance and lubrication
chart ........................................................ 8-5
Checking the spark plug ............................ 8-9
Engine oil and oil filter element ............... 8-10
Cleaning the air filter element ................. 8-14
Cleaning the spark arrester ..................... 8-18
Adjusting the carburetor .......................... 8-19
Adjusting the engine idling speed ........... 8-20Adjusting the throttle cable free play ........ 8-20
Valve clearance ....................................... 8-21
Checking the front and rear brake
pads ....................................................... 8-22
Checking the brake fluid level .................. 8-23
Changing the brake fluid .......................... 8-25
Checking the front brake lever free
play ........................................................ 8-26
Checking the brake pedal position ........... 8-26
Adjusting the parking brake free play ...... 8-27
Brake light switches ................................. 8-29
Adjusting the clutch lever free play .......... 8-29
Drive chain slack ...................................... 8-30
Lubricating the drive chain ....................... 8-32
Checking and lubricating the cables ........ 8-33
Checking and lubricating the brake and
clutch levers ........................................... 8-33
Checking and lubricating the brake and
shift pedals ............................................. 8-34
Checking the wheel hub bearings ............ 8-34
Lubricating the swingarm pivots .............. 8-34
Lubricating the upper and lower arm
pivots ..................................................... 8-35
Lubricating the steering shaft ................... 8-36
Battery ..................................................... 8-36
Replacing the fuse ................................... 8-37
Replacing a headlight bulb ...................... 8-39
Adjusting a headlight beam ..................... 8-41
Replacing the tail/brake light bulb ............ 8-42

1-3
1
2
3
4
5
6
7
8
9
10
11

speed when climbing a hill. If you stall or roll
backwards, follow the special procedure for
braking described in this manual. Dismount on
the uphill side or to a side if pointed straight up-
hill. Turn the ATV around and remount, following
the procedure described in this manual.

Always check for obstacles before operating in a
new area.

Never attempt to operate over large obstacles,
such as large rocks or fallen trees. Always follow
proper procedures when operating over obsta-
cles as described in this manual.

Always be careful when skidding or sliding.
Learn to safely control skidding or sliding by
practicing at low speeds and on level, smooth
terrain. On extremely slippery surfaces, such as
ice, go slowly and be very cautious in order to re-
duce the chance of skidding or sliding out of con-
trol.

Never operate an ATV in fast flowing water or in
water deeper than that recommended in this
manual. Remember that wet brakes may have
reduced stopping ability. Test your brakes after
leaving water. If necessary, apply them several
times to let friction dry out the linings.

Always use the size and type of tires specified inthis manual.

Always maintain proper tire pressure as de-
scribed in this manual.

Never modify an ATV through improper installa-
tion or use of accessories.

Never exceed the stated load capacity for an
ATV. Cargo should be properly distributed and
securely attached. Reduce speed and follow in-
structions in this manual for carrying cargo or
pulling a trailer. Allow greater distance for brak-
ing.
WARNING

EWB00061

Always turn off the engine when refueling.

Do not refuel right after the engine has been
running and is still very hot.

Do not spill gasoline on the engine or ex-
haust pipe/muffler when refueling. Never re-
fuel while smoking, or in the vicinity of
sparks, open flames, or other sources of ig-
nition such as the pilot lights of water heat-
ers and clothes dryers. Gasoline can catch
fire and you could be burned.

When transporting the ATV in another vehi-
cle, be sure it is kept upright and that the fuel
cock is in the “OFF” position. Otherwise, fuel

3-1
1
23
4
5
6
7
8
9
10
11

EBU17680
DESCRIPTION
EBU17690
Left view
EBU17700
Right view
1. Headlights
2. Fuel cock
3. Starter (choke)
4. Throttle stop screw
5. Fuse
6. Tail/brake light
7. Shift pedal
7 123456

1. Spark arrester
2. Seat
3. Fuel tank cap
4. Oil filter element
5. Brake pedal
4 1235

3-2
1
23
4
5
6
7
8
9
10
11

EBU17712
Controls and instruments
NOTE:

The ATV you have purchased may differ slightly
from the figures shown in this manual.
1. Clutch lever
2. Handlebar switches
3. Parking brake lever
4. Main switch
5. Throttle lever
6. Brake lever
1
2
3
4
5
6

4-1
1
2
34
5
6
7
8
9
10
11

EBU17731
INSTRUMENT AND CONTROL FUNCTIONS
EBU17740
Main switch
The positions of the main switch are as follows:
ON
All electrical systems are supplied with power, and
the engine can be started. The key cannot be re-
moved.
OFF
All electrical systems are off. The key can be re-
moved.

EBU17781
Indicator light
EBU17860
Neutral indicator light “”
This indicator light comes on when the transmis-
sion is in the neutral position.
1. Main switch
OFF ON
1

1. Neutral indicator light “N”
1

4-2
1
2
34
5
6
7
8
9
10
11

EBU18061
Handlebar switches
EBU18070
Engine stop switch “ENG. STOP”
Set this switch to “RUN” before starting the engine.
The engine stop switch controls the ignition and
stops the engine when it is running. Use this switch
to stop the engine in an emergency situation. The
engine will not start or run when this switch is set
to “OFF”.
EBU18090
Start switch “START”
Push this switch to crank the engine with the start-
er.CAUTION:

ECB00050
See the starting instructions on page 6-1 prior
to starting the engine.
EBU18120
Light switch “LIGHTS”
Set this switch to “LO” to turn on the low beams
and the taillight. Set the switch to “HI” to turn on the
high beams and the taillight. Set the switch to
“OFF” to turn off all the lights.
NOTE:

The headlights and the taillight can be turned on
only when the engine is running.
EBU18280
Throttle lever
Once the engine is running, movement of the throt-
tle lever will increase the engine speed.
Regulate the speed of the ATV by varying the
throttle position. Because the throttle is spring-
loaded, the ATV will decelerate, and the engine will
1. Light switch “LIGHTS”
2. Engine stop switch “ENG. STOP”
3. Start switch “START”
1
2
3

5-2
1
2
3
45
6
7
8
9
10
11

Rear brake

Check operation. If soft or spongy, have Yamaha dealer bleed
hydraulic system.

Check brake pads for wear, and replace if necessary.

Check brake fluid level in reservoir, and add recommended brake
fluid to specified level if necessary.

Check hydraulic system for leakage. Correct if necessary.5-3, 8-22, 8-23, 8-26
Clutch

Check operation, and correct if necessary.

Lubricate cable if necessary.

Check lever free play, and adjust if necessary.8-29
Throttle lever

Make sure that operation is smooth. Lubricate cable and lever hous-
ing if necessary.

Check cable free play, and adjust if necessary.5-4, 8-20
Control cables

Make sure that operation is smooth. Lubricate if necessary. 8-33
Drive chain

Check chain slack, and adjust if necessary.

Check chain condition. Lubricate if necessary.5-4, 8-30, 8-32
Wheels and tires

Check wheel condition, and replace if damaged.

Check tire condition and tread depth. Replace if necessary.

Check air pressure. Correct if necessary.5-4, 5-5, 5-6
Brake and shift pedals

Make sure that operation is smooth. Lubricate pedal pivoting points
if necessary.8-34
Brake and clutch levers

Make sure that operation is smooth. Lubricate lever pivoting points
if necessary.8-33
Chassis fasteners

Make sure that all nuts, bolts and screws are properly tightened. 5-7
Instruments, lights and
switches

Check operation, and correct if necessary. 5-7
ITEM ROUTINE PAGE