Page 98 of 126

8-29
1
2
3
4
5
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78
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11
EBU24740
Brake light switches
The operation of the brake light switches must be
checked and, if necessary, adjusted at the inter-
vals specified in the periodic maintenance and lu-
brication chart.
The brake light switch for the brake pedal can be
adjusted as follows, but the other brake light
switches should be adjusted by a Yamaha dealer.
NOTE:
The brake light switch is properly adjusted when
the brake light comes on just before braking takes
effect.
Turn the adjusting nut while holding the brake light
switch in place. To make the brake light come on
earlier, turn the adjusting nut in direction (a). To
make the brake light come on later, turn the adjust-
ing nut in direction (b).
EBU24810
Adjusting the clutch lever free play
The clutch lever free play must be checked and, if
necessary, adjusted at the intervals specified in
the periodic maintenance and lubrication chart.
The clutch lever free play should measure 5.0–
10.0 mm (0.20–0.39 in) as shown. If the free play
is incorrect, adjust it as follows.
1. Brake light switch
2. Brake light switch adjusting nut
12
(b)
(a)
Page 108 of 126
8-39
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2
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4
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78
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11
WARNING
EWB02171
Always use a fuse of the specified rating, and
never use a substitute object in place of the
proper fuse. An improper fuse or a substitute
object can cause damage to the electrical sys-
tem, which could lead to a fire.
3. Turn the key to “ON” and turn on the electrical
circuits to check if the devices operate.
4. If the fuse immediately blows again, have a
Yamaha dealer check the electrical system.
5. Install the battery cover by installing the bat-
tery cover bracket bolts.
6. Place the owner’s tool kit and the low-pres-
sure tire gauge onto the battery cover, and
then hook the band.
7. Install the seat.
EBU25440
Replacing a headlight bulb
If a headlight bulb burns out, replace it as follows.
1. Remove the headlight unit by removing thebolts.
2. Disconnect the headlight coupler.
3. Remove the headlight bulb holder cover. Specified fuse:
15.0 A
1. Headlight assembly
2. Bolt
1 2
Page 109 of 126
8-40
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2
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78
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4. Remove the headlight bulb holder by pushing
it in and turning it counterclockwise, and then
remove the defective bulb.
WARNING
EWB02230
Do not touch a headlight bulb when it is on or
immediately after it is turned off. You can be
burned or a fire could start if the bulb touches
something flammable. Wait for the bulb to cool
before touching or removing it.
5. Place a new headlight bulb into position.
1. Headlight bulb holder cover
2. Headlight coupler
1
2
1. Headlight bulb holder
1
Page 110 of 126
8-41
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78
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CAUTION:
ECB00650
Do not touch the glass part of the headlight
bulb to keep it free from oil, otherwise the
transparency of the glass, the luminosity of the
bulb, and the bulb life will be adversely affect-
ed. Thoroughly clean off any dirt and finger-
prints on the headlight bulb using a cloth
moistened with alcohol or thinner.
6. Install the headlight bulb holder by pushing it
in and turning it clockwise.
7. Install the headlight bulb holder cover.8. Connect the headlight coupler.
9. Install the headlight unit by installing the bolts.
10. Adjust the headlight beam if necessary.
EBU25550
Adjusting a headlight beam
CAUTION:
ECB00690
It is advisable to have a Yamaha dealer make
this adjustment.
To raise a headlight beam, turn the adjusting
screw in direction (a).
To lower a headlight beam, turn the adjusting
screw in direction (b).
1. Do not touch the glass part of the bulb.
1
1. Headlight beam adjusting screw
1(a)
(b)
Page 111 of 126
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EBU25580
Replacing the tail/brake light bulb
If the tail/brake light bulb burns out, have a
Yamaha dealer replace it.
EBU25650
Removing a wheel
1. Loosen the wheel nuts.
FrontRear
2. Elevate the ATV and place a suitable stand
under the frame.
3. Remove the nuts from the wheel.
4. Remove the wheel.
EBU25670
Installing a wheel
1. Install the wheel and the nuts.
NOTE:
When installing a front wheel, make sure its arrow
mark points toward the rotating direction of the
wheel.
1. Nut
1
1
1. Nut
Page 112 of 126

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Front
2. Lower the ATV to the ground.
3. Tighten the wheel nuts to the specified
torques.
EBU25720
Troubleshooting
Although Yamaha ATVs receive a thorough in-spection before shipment from the factory, trouble
may occur during operation. Any problem in the fu-
el, compression, or ignition systems, for example,
can cause poor starting and loss of power.
The following troubleshooting chart represents a
quick and easy procedure for checking these vital
systems yourself. However, should your ATV re-
quire any repair, take it to a Yamaha dealer, whose
skilled technicians have the necessary tools, expe-
rience, and know-how to service the ATV properly.
Use only genuine Yamaha replacement parts. Im-
itation parts may look like Yamaha parts, but they
are often inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWB02280
Do not smoke when checking the fuel system.
Fuel can ignite or explode, causing severe inju-
ry or property damage. Make sure there are no
open flames or sparks in the area, including pi-
lot lights from water heaters or furnaces.
1. Arrow mark
Tightening torques:
Front wheel nut:
45 Nm (4.5 m·kgf, 32.5 ft·lbf)
Rear wheel nut:
45 Nm (4.5 m·kgf, 32.5 ft·lbf)
Page 120 of 126
10-4
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7
8
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11
Front suspension:
Type:
Double wishbone
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
190 mm (7.5 in)
Rear suspension:
Type:
Swingarm
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel:
200 mm (7.9 in)
Electrical system:
Ignition system:
DC. CDI
Charging system:
AC magneto
Battery:
Model:
YTZ7S
Voltage, capacity:
12 V, 6.0 Ah
Headlight:
Bulb type:
Krypton bulb
Bulb voltage, wattage x quantity:
Headlight:
12 V, 30.0/30.0 W
×
2Tail/brake light:
12 V, 5.0/21.0 W
×
1
Neutral indicator light:
12 V, 1.7 W
×
1
Fuse:
Fuse:
15.0 A
Page 123 of 126

INDEX
A
Accessories and loading ................................................ 6-6
Air filter element, cleaning ............................................ 8-14
B
Battery .......................................................................... 8-36
Brake and clutch levers, checking and lubricating ....... 8-33
Brake and shift pedals, checking and lubricating ......... 8-34
Brake fluid, changing.................................................... 8-25
Brake fluid level, checking............................................ 8-23
Brake lever ..................................................................... 4-5
Brake lever free play, checking the front ...................... 8-26
Brake light switches ..................................................... 8-29
Brake pads, checking the front and rear ...................... 8-22
Brake pedal .................................................................... 4-5
Brake pedal position, checking .................................... 8-26
Brakes, front and rear .................................................... 5-3
C
Cables, checking and lubricating ................................. 8-33
Carburetor, adjusting.................................................... 8-19
Chassis fasteners........................................................... 5-7
Cleaning ......................................................................... 9-1
Clutch lever .................................................................... 4-4
Clutch lever free play, adjusting ................................... 8-29
D
Drive chain ..................................................................... 5-4
Drive chain, lubricating ................................................. 8-32Drive chain slack .......................................................... 8-30
E
Engine break-in .............................................................. 6-5
Engine, cold start ........................................................... 6-1
Engine idling speed ...................................................... 8-20
Engine oil ....................................................................... 5-3
Engine oil and oil filter element .................................... 8-10
Engine, starting a warm ................................................. 6-3
Engine stop switch ......................................................... 4-2
F
Fuel ........................................................................ 4-7
,
5-3
Fuel cock ........................................................................ 4-8
Fuel tank cap.................................................................. 4-7
Fuse, replacing............................................................. 8-37
H
Handlebar switches ........................................................ 4-2
Headlight beam, adjusting............................................ 8-41
Headlight bulb, replacing.............................................. 8-39
I
Identification numbers .................................................. 11-1
Indicator light .................................................................. 4-1
Instruments, lights and switches .................................... 5-7
K
Key identification number ............................................. 11-1
L
Label locations ............................................................... 2-1