EBU17420
TABLE OF CONTENTS
SAFETY INFORMATION .............................. 1-1
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 2-1
DESCRIPTION .............................................. 3-1
Left view ..................................................... 3-1
Right view................................................... 3-1
Controls and instruments ........................... 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1
Main switch ............................................... 4-1
Indicator light ............................................. 4-1
Handlebar switches ................................... 4-2
Throttle lever ............................................. 4-2
Speed limiter ............................................. 4-3
Clutch lever ............................................... 4-4
Brake lever ................................................ 4-5
Brake pedal ............................................... 4-5
Parking brake lever ................................... 4-5
Shift pedal ................................................. 4-6
Fuel tank cap ............................................. 4-7
Fuel ........................................................... 4-7
Fuel cock ................................................... 4-8Starter (choke) ......................................... 4-10
Seat ......................................................... 4-10
Adjusting the front shock absorber
assemblies ............................................. 4-11
PRE-OPERATION CHECKS ..........................5-1
Pre-operation check list ............................. 5-1
Fuel ............................................................ 5-3
Engine oil ................................................... 5-3
Front and rear brakes ................................ 5-3
Throttle lever .............................................. 5-4
Drive chain ................................................. 5-4
Tires ........................................................... 5-4
Measuring the tire pressure ....................... 5-5
Tire wear limit ............................................ 5-6
Chassis fasteners ...................................... 5-7
Instruments, lights and switches ................ 5-7
OPERATION...................................................6-1
Starting a cold engine ................................ 6-1
Starting a warm engine .............................. 6-3
Shifting ....................................................... 6-3
Engine break-in .......................................... 6-5
Parking ....................................................... 6-5
Parking on a slope ..................................... 6-6
Accessories and loading ............................ 6-6
4-11
1
2
34
5
6
7
8
9
10
11
To install the seat
Insert the projections on the front of the seat into
the seat holders and push down on the seat at the
rear.
NOTE:
Make sure that the seat is securely fitted.
EBU18990
Adjusting the front shock absorber
assemblies
The spring preload can be adjusted to suit the rid-
er’s weight and the riding conditions.
Adjust the spring preload as follows.
Turn the adjusting ring in direction (a) to increase
the spring preload and thereby harden the suspen-
sion, and in direction (b) to decrease the spring
preload and thereby soften the suspension.
1. Seat lock lever
1
1. Projection
2. Seat holder
1
2
4-12
1
2
34
5
6
7
8
9
10
11
NOTE:
A special wrench can be obtained at a Yamaha
dealer to make this adjustment.
WARNING
EWB00400
Always adjust the shock absorber assemblies
on the left and right side to the same setting.
Uneven adjustment can cause poor handling
and loss of stability, which could lead to an ac-
cident.
1. Spring preload adjusting ring
2. Special wrench
3. Position indicator
Spring preload setting:
Minimum (soft):
A
Standard:
B
Maximum (hard):
E
(a)
(b)1
2
3
A
B
C
D
E
3
8-6
1
2
3
4
5
6
78
9
10
11
10
*
Swingarm pivots
Check operation and for excessive play, and
replace bearings if necessary.
Lubricate with lithium-soap-based grease.
√√√
11
*
Upper and lower
arm pivots
Lubricate with lithium-soap-based grease.
√√√
12 Drive chain
Check chain slack and adjust if necessary.
Check rear wheel alignment and correct if necess-
sary.
Clean and lubricate.
√√√√√
13
*
Drive chain rollers
Check for wear and replace if necessary.
√√√
14
*
Chassis fasteners
Make sure that all nuts, bolts, and screws are
properly tightened.
√√√√√
15
*
Shock absorber
assemblies
Check operation and correct if necessary.
Check for oil leakage and replace if necessary.
√√√
16
*
Rear suspension
relay arm and con-
necting arm pivot-
ing points
Check operation and correct if necessary.
Lubricate with lithium-soap-based grease.
√√√√
17
*
Steering shaft
Lubricate with lithium-soap-based grease.
√√√
18
*
Steering system
Check operation and repair or replace if damaged.
Check toe-in and adjust if necessary.
√√√√√
19
*
Engine mount
Check for cracks or other damage, and replace if
necessary.
√√√
NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 320
9-1
1
2
3
4
5
6
7
89
10
11
EBU25860
CLEANING AND STORAGE
EBU25900
Cleaning
Frequent, thorough cleaning of your ATV will not
only enhance its appearance but will improve its
general performance and extend the useful life of
many components.
1. Before cleaning the ATV:
a. Block off the end of the exhaust pipe to
prevent water entry. A plastic bag and
strong rubber band may be used.
b. Make sure the spark plug and all filler caps
are properly installed.
2. If the engine case is excessively greasy, apply
degreaser with a paint brush. Do not apply de-
greaser to the chain, sprockets or wheel ax-
les.
3. Rinse the dirt and degreaser off with a garden
hose. Use only enough pressure to do the job.
CAUTION:
ECB00710
Excessive water pressure may cause water
seepage and deterioration of wheel bearings,
brakes, transmission seals and electrical de-
vices. Many expensive repair bills have result-ed from improper high-pressure detergent
applications such as those available in coin-
operated car washers.
4. Once most of the dirt has been hosed off,
wash all surfaces with warm water and mild,
detergent-type soap. An old toothbrush or bot-
tle brush is handy for hard-to-reach places.
5. Rinse the ATV off immediately with clean wa-
ter and dry all surfaces with a chamois, clean
towel or soft absorbing cloth.
6. Dry the chain and lubricate it to prevent it from
rusting.
7. Clean the seat with a vinyl upholstery cleaner
to keep the cover pliable and glossy.
8. Automotive type wax may be applied to all
painted and chrome plated surfaces. Avoid
combination cleaner-waxes. Many contain
abrasives which may mar the paint or protec-
tive finish. When finished cleaning, start the
engine and let it idle for several minutes.WARNING
EWB02310
Wet brakes may have reduced stopping ability,
10-4
1
2
3
4
5
6
7
8
910
11
Front suspension:
Type:
Double wishbone
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
190 mm (7.5 in)
Rear suspension:
Type:
Swingarm
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel:
200 mm (7.9 in)
Electrical system:
Ignition system:
DC. CDI
Charging system:
AC magneto
Battery:
Model:
YTZ7S
Voltage, capacity:
12 V, 6.0 Ah
Headlight:
Bulb type:
Krypton bulb
Bulb voltage, wattage x quantity:
Headlight:
12 V, 30.0/30.0 W
×
2Tail/brake light:
12 V, 5.0/21.0 W
×
1
Neutral indicator light:
12 V, 1.7 W
×
1
Fuse:
Fuse:
15.0 A
Light switch .................................................................... 4-2
M
Main switch .................................................................... 4-1
Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-2
N
Neutral indicator light ..................................................... 4-1
O
Owner’s manual and tool kit ........................................... 8-1
P
Parking ........................................................................... 6-5
Parking brake free play, adjusting ................................ 8-27
Parking brake lever ........................................................ 4-5
Parking on a slope ......................................................... 6-6
Part locations ................................................................. 3-1
Pre-operation check list.................................................. 5-1
R
Riding your ATV ............................................................. 7-1
S
Safety information .......................................................... 1-1
Seat .............................................................................. 4-10
Shifting ........................................................................... 6-3
Shift pedal ...................................................................... 4-6
Shock absorber assemblies, adjusting the front .......... 4-11
Spark arrester, cleaning ............................................... 8-18
Spark plug, checking ...................................................... 8-9
Specifications ............................................................... 10-1
Speed limiter .................................................................. 4-3
Starter (choke) ............................................................. 4-10
Start switch..................................................................... 4-2Steering shaft, lubricating............................................. 8-36
Storage........................................................................... 9-2
Suspension, lubricating the upper and lower arm
pivots.......................................................................... 8-35
Swingarm pivots, lubricating ........................................ 8-34
T
Tail/brake light bulb, replacing ..................................... 8-42
Throttle cable free play, adjusting ................................ 8-20
Throttle lever .......................................................... 4-2
,
5-4
Tire pressure, measuring ............................................... 5-5
Tires ............................................................................... 5-4
Tire wear limit ................................................................. 5-6
Troubleshooting ........................................................... 8-43
Troubleshooting chart .................................................. 8-44
V
Valve clearance............................................................ 8-21
Vehicle identification number ....................................... 11-1
W
Wheel hub bearings, checking ..................................... 8-34
Wheel, installing ........................................................... 8-42
Wheel, removing .......................................................... 8-42