Page 102 of 126

8-33
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2
3
4
5
6
78
9
10
11
the drive chain with steam cleaners, high-pres-
sure washers or inappropriate solvents.
2. Wipe the drive chain dry.
3. Thoroughly lubricate the drive chain with a
special O-ring chain lubricant.
CAUTION:
ECB00580
Do not use engine oil or any other lubricants
for the drive chain, as they may contain sub-
stances that could damage the O-rings.
EBU24900
Checking and lubricating the cables
The operation and the condition of all control ca-
bles should be checked before each ride, and the
cables and cable ends should be lubricated if nec-
essary. If a cable is damaged or does not move
smoothly, have a Yamaha dealer check or replace
it.
WARNING
EWB02130
Inspect cables frequently and replace if dam-aged. Corrosion can result when the cable
sheaths become damaged, and cables can
also become frayed or kinked, which could re-
strict the operation of controls and lead to an
accident or injury.
EBU24921
Checking and lubricating the brake and
clutch levers
The operation of the brake and clutch levers
should be checked before each ride, and the lever
pivots should be lubricated if necessary.
Recommended lubricant:
Engine oil
Recommended lubricants:
Brake lever:
Silicone grease
Clutch lever:
Lithium-soap-based grease (all-purpose
grease)
Page 103 of 126
8-34
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2
3
4
5
6
78
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Brake lever
Clutch lever
EBU24931
Checking and lubricating the brake and
shift pedals
The operation of the brake and shift pedals should
be checked before each ride, and the pedal pivots
should be lubricated if necessary.
EBU24962
Checking the wheel hub bearings
The front and rear wheel hub bearings must be
checked at the intervals specified in the periodic
maintenance and lubrication chart. If there is play
in a wheel hub or if a wheel does not turn smoothly,
have a Yamaha dealer check the wheel hub bear-
ings.
EBU24992
Lubricating the swingarm pivots
The swingarm pivots must be lubricated at the in-
tervals specified in the periodic maintenance and
Recommended lubricants:
Brake pedal:
Silicone grease
Shift pedal:
Lithium-soap-based grease (all-purpose
grease)
Page 111 of 126
8-42
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4
5
6
78
9
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11
EBU25580
Replacing the tail/brake light bulb
If the tail/brake light bulb burns out, have a
Yamaha dealer replace it.
EBU25650
Removing a wheel
1. Loosen the wheel nuts.
FrontRear
2. Elevate the ATV and place a suitable stand
under the frame.
3. Remove the nuts from the wheel.
4. Remove the wheel.
EBU25670
Installing a wheel
1. Install the wheel and the nuts.
NOTE:
When installing a front wheel, make sure its arrow
mark points toward the rotating direction of the
wheel.
1. Nut
1
1
1. Nut
Page 114 of 126

9-1
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4
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7
89
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11
EBU25860
CLEANING AND STORAGE
EBU25900
Cleaning
Frequent, thorough cleaning of your ATV will not
only enhance its appearance but will improve its
general performance and extend the useful life of
many components.
1. Before cleaning the ATV:
a. Block off the end of the exhaust pipe to
prevent water entry. A plastic bag and
strong rubber band may be used.
b. Make sure the spark plug and all filler caps
are properly installed.
2. If the engine case is excessively greasy, apply
degreaser with a paint brush. Do not apply de-
greaser to the chain, sprockets or wheel ax-
les.
3. Rinse the dirt and degreaser off with a garden
hose. Use only enough pressure to do the job.
CAUTION:
ECB00710
Excessive water pressure may cause water
seepage and deterioration of wheel bearings,
brakes, transmission seals and electrical de-
vices. Many expensive repair bills have result-ed from improper high-pressure detergent
applications such as those available in coin-
operated car washers.
4. Once most of the dirt has been hosed off,
wash all surfaces with warm water and mild,
detergent-type soap. An old toothbrush or bot-
tle brush is handy for hard-to-reach places.
5. Rinse the ATV off immediately with clean wa-
ter and dry all surfaces with a chamois, clean
towel or soft absorbing cloth.
6. Dry the chain and lubricate it to prevent it from
rusting.
7. Clean the seat with a vinyl upholstery cleaner
to keep the cover pliable and glossy.
8. Automotive type wax may be applied to all
painted and chrome plated surfaces. Avoid
combination cleaner-waxes. Many contain
abrasives which may mar the paint or protec-
tive finish. When finished cleaning, start the
engine and let it idle for several minutes.WARNING
EWB02310
Wet brakes may have reduced stopping ability,
Page 115 of 126

9-2
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7
89
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increasing the chance of an accident. Test the
brakes after washing. Apply the brakes several
times at slow speeds to let friction dry out the
linings.
EBU25932
Storage
Short-term
Always store your ATV in a cool, dry place and, if
necessary, protect it against dust with a porous
cover.
CAUTION:
ECB00720
Storing the ATV in a poorly ventilated room
or covering it with a tarp while it is still wet,
will allow water and humidity to seep in and
cause rust.
To prevent corrosion, avoid damp cellars,
stables (because of the presence of ammo-
nia) and areas where strong chemicals are
stored.
Long-term
Before storing your ATV for several months:
1. Follow all the instructions in the “Cleaning”section of this chapter.
2. Turn the fuel cock lever to “OFF”.
3. Drain the carburetor float chamber by loosen-
ing the drain bolt; this will prevent fuel deposits
from building up. Pour the drained fuel into the
fuel tank.
4. Fill up the fuel tank and add fuel stabilizer (if
available) to prevent the fuel from deteriorat-
ing.
5. Perform the following steps to protect the cyl-
inder, piston rings, etc. from corrosion.
a. Remove the spark plug cap and spark
plug.
b. Pour a teaspoonful of engine oil into the
spark plug bore.
c. Install the spark plug cap onto the spark
plug, and then place the spark plug on the
cylinder head so that the electrodes are
grounded. (This will limit sparking during
the next step.)
d. Turn the engine over several times with
the starter. (This will coat the cylinder wall Specified amount:
7.5 ml of stabilizer to each liter of fuel (or 1 oz
of stabilizer to each gallon of fuel)
Page 119 of 126
10-3
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6
7
8
910
11
Front tire:
Type:
Tubeless
Size:
AT20 x 7-10
Manufacturer/model:
DUNLOP/KT201
Rear tire:
Type:
Tubeless
Size:
AT19 x 10-9
Manufacturer/model:
DUNLOP/KT205A
Loading:
Maximum loading limit:
100.0 kg (220 lb)
(Total weight of rider, cargo, accessories, and tongue)
Tire air pressure (measured on cold tires):
Recommended:
Front:
27.5 kPa (4.0 psi) (0.275 kgf/cm
2
)
Rear:
27.5 kPa (4.0 psi) (0.275 kgf/cm
2
)
Minimum:
Front:
24.5 kPa (3.5 psi) (0.245 kgf/cm
2
)
Rear:
24.5 kPa (3.5 psi) (0.245 kgf/cm
2
)Maximum:
Front:
30.5 kPa (4.4 psi) (0.305 kgf/cm
2
)
Rear:
30.5 kPa (4.4 psi) (0.305 kgf/cm
2
)
Front wheel:
Wheel type:
Panel wheel
Rim size:
10 x 5.5AT
Rear wheel:
Wheel type:
Panel wheel
Rim size:
9 x 8.5AT
Front brake:
Type:
Dual disc brake
Operation:
Right hand operation
Recommended fluid:
DOT 4
Rear brake:
Type:
Single disc brake
Operation:
Right foot operation
Recommended fluid:
DOT 4
Page 120 of 126
10-4
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7
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910
11
Front suspension:
Type:
Double wishbone
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
190 mm (7.5 in)
Rear suspension:
Type:
Swingarm
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel:
200 mm (7.9 in)
Electrical system:
Ignition system:
DC. CDI
Charging system:
AC magneto
Battery:
Model:
YTZ7S
Voltage, capacity:
12 V, 6.0 Ah
Headlight:
Bulb type:
Krypton bulb
Bulb voltage, wattage x quantity:
Headlight:
12 V, 30.0/30.0 W
×
2Tail/brake light:
12 V, 5.0/21.0 W
×
1
Neutral indicator light:
12 V, 1.7 W
×
1
Fuse:
Fuse:
15.0 A
Page 123 of 126

INDEX
A
Accessories and loading ................................................ 6-6
Air filter element, cleaning ............................................ 8-14
B
Battery .......................................................................... 8-36
Brake and clutch levers, checking and lubricating ....... 8-33
Brake and shift pedals, checking and lubricating ......... 8-34
Brake fluid, changing.................................................... 8-25
Brake fluid level, checking............................................ 8-23
Brake lever ..................................................................... 4-5
Brake lever free play, checking the front ...................... 8-26
Brake light switches ..................................................... 8-29
Brake pads, checking the front and rear ...................... 8-22
Brake pedal .................................................................... 4-5
Brake pedal position, checking .................................... 8-26
Brakes, front and rear .................................................... 5-3
C
Cables, checking and lubricating ................................. 8-33
Carburetor, adjusting.................................................... 8-19
Chassis fasteners........................................................... 5-7
Cleaning ......................................................................... 9-1
Clutch lever .................................................................... 4-4
Clutch lever free play, adjusting ................................... 8-29
D
Drive chain ..................................................................... 5-4
Drive chain, lubricating ................................................. 8-32Drive chain slack .......................................................... 8-30
E
Engine break-in .............................................................. 6-5
Engine, cold start ........................................................... 6-1
Engine idling speed ...................................................... 8-20
Engine oil ....................................................................... 5-3
Engine oil and oil filter element .................................... 8-10
Engine, starting a warm ................................................. 6-3
Engine stop switch ......................................................... 4-2
F
Fuel ........................................................................ 4-7
,
5-3
Fuel cock ........................................................................ 4-8
Fuel tank cap.................................................................. 4-7
Fuse, replacing............................................................. 8-37
H
Handlebar switches ........................................................ 4-2
Headlight beam, adjusting............................................ 8-41
Headlight bulb, replacing.............................................. 8-39
I
Identification numbers .................................................. 11-1
Indicator light .................................................................. 4-1
Instruments, lights and switches .................................... 5-7
K
Key identification number ............................................. 11-1
L
Label locations ............................................................... 2-1