2008 YAMAHA VITY 125 brake fluid

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
Further safe-riding points ................1-4
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Main switch/steering lock ................3-1
Keyhole cover .................................3-2
Indicator, indicator lights and
warning light ................................3-2
Speedometer unit ...........................3-3
Self-diagnosis device ......................3-4
Fuel gauge ......................................3-4
Anti-theft alarm (optional) ...............3-4
Handlebar switches ........................3-5
Front brake lever ............................3-5
Rear brake lever .............................3-6
Fuel tank cap ..................................3-6
Fuel .................................................3-7
Catalytic converters ........................3-8
Seat ................................................3-8
Helmet holders ...............................3-9
Storage compartments ...................3-9
Carrier ...........................................3-10
Luggage hook ...............................3-11
Sidestand ......................................3-11
Ignition circuit cut-off system ........3-12PRE-OPERATION CHECKS............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-3
Braking ........................................... 5-3
Tips for reducing fuel
consumption ............................... 5-4
Engine break-in .............................. 5-4
Parking ........................................... 5-5
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing cowlings
and panels .................................. 6-6
Checking the spark plug ................. 6-8
Engine oil ....................................... 6-9
Final transmission oil .................... 6-11
Air filter and V-belt case air filter
elements ................................... 6-12
Checking the throttle cable free
play ........................................... 6-15
Valve clearance ............................ 6-15
Tires ............................................. 6-15
Cast wheels .................................. 6-17Checking the front brake lever
free play .................................... 6-17
Adjusting the rear brake lever
free play .................................... 6-18
Checking the front brake pads
and rear brake shoes ............... 6-18
Checking the front brake fluid
level .......................................... 6-19
Changing the brake fluid .............. 6-20
Checking and lubricating the
cables ....................................... 6-20
Checking and lubricating the
throttle grip and cable ............... 6-21
Lubricating the front and rear
brake levers .............................. 6-21
Checking and lubricating the
centerstand and sidestand ....... 6-22
Checking the front fork ................. 6-22
Checking the steering .................. 6-23
Checking the wheel bearings ....... 6-23
Battery ......................................... 6-23
Replacing the fuse ....................... 6-25
Replacing the headlight bulb ....... 6-25
Replacing a front turn signal
light bulb ................................... 6-26
Rear turn signal light and
tail/brake light ........................... 6-27
Replacing the auxiliary light
bulb ........................................... 6-27
Troubleshooting ........................... 6-28
Troubleshooting chart .................. 6-29U4P7E1E0.book Page 1 Wednesday, December 12, 2007 9:37 AM

PRE-OPERATION CHECKS
4-2
4
EAU15605
Pre-operation check list
ITEM CHECKS PAGE
FuelCheck fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage.3-7
Engine oilCheck oil level in engine.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage.6-9
Final transmission oilCheck vehicle for oil leakage. 6-11
Front brakeCheck operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.6-18, 6-19
Rear brakeCheck operation.
Lubricate cable if necessary.
Check lever free play.
Adjust if necessary.6-18, 6-19
Throttle gripMake sure that operation is smooth.
Check cable free play.
If necessary, have Yamaha dealer adjust cable free play and lubricate cable and
grip housing.6-15, 6-21
Control cablesMake sure that operation is smooth.
Lubricate if necessary.6-20
Wheels and tiresCheck for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary.6-15, 6-17
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-2
6
EAU17715
Periodic maintenance and lubrication chart NOTE:

The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a
mileage-based maintenance, is performed instead.


From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi).


Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technicalskills.
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
1*Fuel lineCheck fuel hoses for cracks or
damage.√√√√√
2 Spark plugCheck condition.
Clean and regap.√√
Replace.√√
3*ValvesCheck valve clearance.
Adjust.√√√√
4*Air filter elementReplace.√√
5V-belt case air filter
elementClean.√√√√
6*Front brakeCheck operation, fluid level and
vehicle for fluid leakage.√√√√√√
Replace brake pads. Whenever worn to the limit
7*Rear brakeCheck operation and adjust brake
lever free play.√√√√√√
Replace brake shoes. Whenever worn to the limit
U4P7E1E0.book Page 2 Wednesday, December 12, 2007 9:37 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-5
6
EAU45610
NOTE:

Air filter
This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.


V-belt case air filter
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.


Hydraulic brake service
Regularly check and, if necessary, correct the brake fluid level.
Every two years replace the internal components of the brake master cylinder and caliper, and change the brake fluid.Replace the brake hose every four years and if cracked or damaged.
U4P7E1E0.book Page 5 Wednesday, December 12, 2007 9:37 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-19
6indicator grooves have almost disap-
peared, have a Yamaha dealer replace
the brake pads as a set.
EAU22540
Rear brake shoes
The rear brake is provided with a wear
indicator, which allows you to check the
brake shoe wear without having to dis-
assemble the brake. To check the
brake shoe wear, check the position of
the wear indicator while applying the
brake. If a brake shoe has worn to the
point that the wear indicator reaches
the wear limit line, have a Yamaha
dealer replace the brake shoes as a
set.
EAU37001
Checking the front brake fluid
level Insufficient brake fluid may allow air to
enter the brake system, possibly caus-
ing it to become ineffective.
Before riding, check that the brake fluid
is above the minimum level mark and
replenish if necessary. A low brake fluid
level may indicate worn brake pads
and/or brake system leakage. If the
brake fluid level is low, be sure to check
the brake pads for wear and the brake
system for leakage.
Observe these precautions:


When checking the fluid level,
make sure that the top of the mas-
ter cylinder is level by turning the
handlebars.


Use only the recommended quality
brake fluid, otherwise the rubber
seals may deteriorate, causing
leakage and poor braking perfor-
mance.
NOTE:If DOT 4 is not available, DOT 3 can beused.

Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor braking performance.


Be careful that water does not en-
ter the master cylinder when refill-
ing. Water will significantly lower
the boiling point of the fluid and
may result in vapor lock.
1. Brake shoe wear indicator
2. Brake shoe wear limit line
12
1. Minimum level mark
1
Recommended brake fluid:
DOT 4
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-20
6


Brake fluid may deteriorate paint-
ed surfaces or plastic parts. Al-
ways clean up spilled fluid
immediately.


As the brake pads wear, it is nor-
mal for the brake fluid level to grad-
ually go down. However, if the
brake fluid level goes down sud-
denly, have a Yamaha dealer
check the cause.
EAU22720
Changing the brake fluid Have a Yamaha dealer change the
brake fluid at the intervals specified in
the NOTE after the periodic mainte-
nance and lubrication chart. In addition,
have the oil seals of the brake master
cylinder and caliper as well as the
brake hose replaced at the intervals
listed below or whenever they are dam-
aged or leaking.

Oil seals: Replace every two
years.


Brake hose: Replace every four
years.
EAU23100
Checking and lubricating the
cables The operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubricat-
ed if necessary. If a cable is damaged
or does not move smoothly, have a
Yamaha dealer check or replace it.
WARNING
EWA10720
Damage to the outer sheath may in-
terfere with proper cable operation
and will cause the inner cable to
rust. Replace a damaged cable as
soon as possible to prevent unsafeconditions.
Recommended lubricant:
Engine oil
U4P7E1E0.book Page 20 Wednesday, December 12, 2007 9:37 AM

SPECIFICATIONS
8-2
8
Trail:
75.0 mm (2.95 in)Front tire:Type:
Tubeless
Size:
100/90-10 56J
Manufacturer/model:
CHENG SHIN/C-922Rear tire:Type:
Tubeless
Size:
100/90-10 56J
Manufacturer/model:
CHENG SHIN/C-940Loading:Maximum load:
167 kg (368 lb)
(Total weight of rider, passenger, cargo and
accessories)Tire air pressure (measured on cold
tires):Loading condition:
0–83 kg (0–183 lb)
Front:
175 kPa (25 psi) (1.75 kgf/cm²)
Rear:
200 kPa (29 psi) (2.00 kgf/cm²)
Loading condition:
83–167 kg (183–368 lb)
Front:
175 kPa (25 psi) (1.75 kgf/cm²)Rear:
250 kPa (36 psi) (2.50 kgf/cm²)
Front wheel:Wheel type:
Cast wheel
Rim size:
J10 x 2.15Rear wheel:Wheel type:
Cast wheel
Rim size:
J10 x MT2.50Front brake:Type:
Single disc brake
Operation:
Right hand operation
Recommended fluid:
DOT 3 or 4Rear brake:Type:
Drum brake
Operation:
Left hand operationFront suspension:Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
80.0 mm (3.15 in)Rear suspension:Type:
Unit swingSpring/shock absorber type:
Coil spring/oil damper
Wheel travel:
65.0 mm (2.56 in)
Electrical system:Ignition system:
TCI (digital)
Charging system:
AC magnetoBattery:Model:
GTX7A-BS/YTX7A-BS
Voltage, capacity:
12 V, 6.0 AhHeadlight:Bulb type:
Halogen bulbBulb voltage, wattage × quantity:Headlight:
12 V, 35 W/35.0 W × 1
Tail/brake light:
12 V, 5.0 W/21.0 W × 1
Front turn signal light:
12 V, 10.0 W × 2
Rear turn signal light:
12 V, 16.0 W × 2
Meter lighting:
12 V, 3.4 W × 2
High beam indicator light:
12 V, 1.7 W × 1
Turn signal indicator light:
12 V, 1.7 W × 1
Engine trouble warning light:
12 V, 1.7 W × 1
U4P7E1E0.book Page 2 Wednesday, December 12, 2007 9:37 AM

INDEXAAcceleration and deceleration................. 5-3
Air filter and V-belt case air filter
elements ............................................. 6-12
Anti-theft alarm (optional)........................ 3-4
Auxiliary light bulb, replacing ................ 6-27BBattery................................................... 6-23
Brake fluid, changing ............................ 6-20
Brake fluid level, checking .................... 6-19
Brake lever, front..................................... 3-5
Brake lever, rear ..................................... 3-6
Brake levers, lubricating........................ 6-21
Brake pads and shoes, checking .......... 6-18
Braking .................................................... 5-3CCables, checking and lubricating .......... 6-20
Care ........................................................ 7-1
Carrier ................................................... 3-10
Catalytic converters ................................ 3-8
Centerstand and sidestand,
checking and lubricating ..................... 6-22
Cowlings and panels,
removing and installing ......................... 6-6DDimmer switch ........................................ 3-5EEngine break-in ....................................... 5-4
Engine oil ................................................ 6-9
Engine trouble warning light.................... 3-3FFinal transmission oil ............................ 6-11
Front brake lever free play, checking .... 6-17
Front fork, checking .............................. 6-22Fuel......................................................... 3-7
Fuel consumption, tips for reducing........ 5-4
Fuel gauge.............................................. 3-4
Fuel tank cap .......................................... 3-6
Fuse, replacing ..................................... 6-25
HHandlebar switches ................................ 3-5
Headlight bulb, replacing ...................... 6-25
Helmet holders ....................................... 3-9
High beam indicator light ........................ 3-2
Horn switch ............................................. 3-5IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-12
Indicator, indicator lights and
warning light ......................................... 3-2KKeyhole cover ......................................... 3-2
Key identification number ....................... 9-1LLuggage hook ....................................... 3-11MMain switch/steering lock........................ 3-1
Matte color, caution ................................ 7-1
Model label ............................................. 9-2PParking ................................................... 5-5
Part locations .......................................... 2-1
Periodic maintenance and lubrication
chart ..................................................... 6-2
Pre-operation check list .......................... 4-2RRear brake lever free play, adjusting .... 6-18Rear turn signal light and tail/brake
light ..................................................... 6-27
SSafe-riding points .................................... 1-4
Safety information ................................... 1-1
Seat ......................................................... 3-8
Self-diagnosis device .............................. 3-4
Sidestand .............................................. 3-11
Spark plug, checking ............................... 6-8
Specifications .......................................... 8-1
Speedometer unit .................................... 3-3
Starting off ............................................... 5-2
Starting the engine .................................. 5-1
Start switch.............................................. 3-5
Steering, checking................................. 6-23
Storage.................................................... 7-3
Storage compartments ............................ 3-9TThrottle cable free play, checking ......... 6-15
Throttle grip and cable,
checking and lubricating ..................... 6-21
Tires ...................................................... 6-15
Troubleshooting .................................... 6-28
Troubleshooting chart ........................... 6-29
Turn signal indicator light ........................ 3-2
Turn signal light bulb (front),
replacing ............................................. 6-26
Turn signal switch ................................... 3-5VValve clearance..................................... 6-15
Vehicle identification number .................. 9-1WWheel bearings, checking ..................... 6-23
Wheels .................................................. 6-17
U4P7E1E0.book Page 1 Wednesday, December 12, 2007 9:37 AM