2008 YAMAHA JOG50R air filter

SAFETY INFORMATION.....................1-1
Further safe-riding points .................1-4
DESCRIPTION.....................................2-1
Left view ...........................................2-1
Right view .........................................2-3
Controls and instruments .................2-5
INSTRUMENT AND CONTROL
FUNCTIONS........................................3-1
Main switch/steering lock .................3-1
Indicator and warning lights .............3-2
Speedometer ....................................3-3
Multi-function display .......................3-4
Handlebar switches ..........................3-6
Front brake lever...............................3-6
Rear brake lever................................3-7
Fuel and 2-stroke engine oil tank
caps ...............................................3-7
Fuel ...................................................3-8
Catalytic converter............................3-8
2-stroke engine oil ............................3-9
2-stroke engine oil tank ....................3-9
Kickstarter.......................................3-10
Seat.................................................3-10
Storage compartment.....................3-11
Luggage hook .................................3-12
PRE-OPERATION CHECKS...............4-1
Pre-operation check list....................4-2OPERATION AND IMPORTANT
RIDING POINTS..................................5-1
Starting a cold engine ......................5-1
Starting off ........................................5-2
Acceleration and deceleration ..........5-2
Braking..............................................5-3
Tips for reducing fuel
consumption..................................5-3
Engine break-in.................................5-4
Parking ..............................................5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR...................................6-1
Periodic maintenance and
lubrication chart ............................6-2
Removing and installing the
cowling and panel .........................6-5
Checking the spark plug ..................6-6
Final transmission oil ........................6-7
Coolant (only for liquid-cooled
models) ..........................................6-8
Air filter element ................................6-9
Adjusting the carburetor .................6-10
Adjusting the throttle cable
free play .......................................6-10
Tires ................................................6-11
Cast wheels ....................................6-12
Checking the front brake lever
free play .......................................6-13
Adjusting the rear brake lever
free play .......................................6-13Checking the front brake pads
and rear brake shoes ..................6-14
Checking the brake fluid level ........6-15
Changing the brake fluid ................6-16
Checking and lubricating the
throttle grip and cable .................6-16
Lubricating the front and rear
brake levers .................................6-16
Checking and lubricanting the
centerstand .................................6-17
Checking the front fork ...................6-17
Checking the steering.....................6-18
Checking the wheel bearings .........6-19
Battery ............................................6-19
Replacing the fuse ..........................6-20
Replacing the headlight bulb
or a front turn signal light
bulb .............................................6-21
Replacing the tail/brake light
bulb or a rear turn signal light
bulb .............................................6-22
Replacing an auxiliary light
bulb .............................................6-23
Troubleshooting ..............................6-24
Troubleshooting charts ...................6-25
SCOOTER CARE AND STORAGE.....7-1
Matte color caution...........................7-1
Care ..................................................7-1
Storage .............................................7-3
TABLE OF CONTENTS
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EAU32220
Left view
CS50/CS50M
DESCRIPTION
2-1
2
1. Storage compartment (page 3-11)
2. Shock absorber assembly
3. Final transmission oil filler cap (page 6-7)
4. Adjusting nut (page 6-13)5. Final transmission oil drain bolt (page 6-7)
6. Kickstarter (page 3-10)
7. Air filter element (page 6-9)
8. Front brake pads (page 6-14)
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EAU32220
CS50Z
DESCRIPTION
2-2
2
1. Storage compartment (page 3-11)
2. Shock absorber assembly
3. Final transmission oil filler cap (page 6-7)
4. Adjusting nut (page 6-13)
5. Final transmission oil drain bolt (page 6-7)6. Kickstarter (page 3-10)
7. Air filter element (page 6-9)
8. Coolant level window (page 6-8)
9. Front brake pads (page 6-14)
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-2
6
EAU17715
Periodic maintenance and lubrication chart
NOTE:
●The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK,
a mileage-based maintenance, is performed instead.
●From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi).
●Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and
technical skills.
ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
1000 km 6000 km 12000 km 18000 km 24000 kmCHECK
(600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi)
1*Fuel line• Check fuel and vacuum hoses for cracks or damage.√√√√ √
2Spark plug• Replace.√√√√ √
3Air filter element• Clean.√√• Replace.√√
• Check operation, fluid level and vehicle for fluid
√√√√√ √
4*Front brakeleakage.
• Replace brake pads. Whenever worn to the limit
5*Rear brake• Check operation and adjust brake lever free play.√√√√√ √• Replace brake shoes. Whenever worn to the limit
6*Brake hose• Check for cracks or damage.√√√√ √• Replace. Every 4 years
7*Wheels• Check runout and for damage.√√√√
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-4
6
ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
1000 km 6000 km 12000 km 18000 km 24000 kmCHECK
(600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi)
21 *V-belt• Replace. Every 10000 km (6000 mi)
22 *Front and rear brake
• Check operation.√√√√√ √
switches
23Moving parts and cables• Lubricate.√√√√ √
Throttle grip housing • Check operation and free play.
24 * • Adjust the throttle cable free play if necessary.√√√√ √
and cable
• Lubricate the throttle grip housing and cable.
25 *Lights, signals • Check operation.
and switches• Adjust headlight beam.√√√√√ √
EAUM2070
NOTE:
●The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
●Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
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1. Coolant reservoir cap
2. Maximum level mark
3. Minimum level mark
ECA10471
CAUTION:
●If coolant is not available, use
distilled water or soft tap water
instead. Do not use hard water
or salt water since it is harmful
to the engine.
●If water has been used instead
of coolant, replace it with coo-
lant as soon as possible, other-
wise the cooling system will
not be protected against frost
and corrosion.
●If water has been added to the
coolant, have a Yamaha dealer
check the antifreeze content ofthe coolant as soon as possi-
ble, otherwise the effective-
ness of the coolant will be
reduced.
EWA10380
s s
WARNING
Never attempt to remove the radia-
tor cap when the engine is hot.
5. Close the reservoir cap, and then
install the cowling.
EAU33030
Changing the coolantEWA10380
s s
WARNING
Never attempt to remove the radia-
tor cap when the engine is hot.
The coolant must be changed at the
intervals specified in the periodic
maintenance and lubrication chart.
Have a Yamaha dealer change the
coolant.
EAU40370
Air filter element
The air filter element must be cleaned
and replaced at the intervals specified
in the periodic maintenance and lubri-
cation chart. Have a Yamaha dealer
clean and replace the air filter ele-
ment.
PERIODIC MAINTENANCE AND MINOR REPAIR
6-9
6
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Dimensions:Overall length:
1740 mm (68.5 in)
Overall width:
675 mm (26.6 in)
Overall height:
1065 mm (41.9 in)
Seat height:
770 mm (30.3 in)
Wheelbase:
1210 mm (47.6 in)
Ground clearance:
132 mm (5.19 in)
Weight:With oil and fuel:
CS50/CS50M: 81.0 kg (178.6 lb)
CS50Z: 84.0 kg (185.2 lb)
Engine:Engine type:
CS50/CS50M: Air cooled 2-stroke
CS50Z: Liquid cooled 2-stroke
Cylinder arrangement:
Forward-inclined single cylinder
Displacement:
49.0 cm
3(2.99 cu.in)
Bore x stroke:
40.0 x 39.2 mm (1.57 x 1.54 in)
Compression ratio:
CS50: 11.60:1
CS50M: 10,10 :1
CS50Z: 11.40 :1
Starting system:
Electric starter and kickstarterLubrication system:
Separate lubrication (Yamaha autolube)
Engine oil:Type:
YAMALUBE 2-cycle oil or 2-stroke engine
oil (JASO FC grade) or (ISO EG-C or EG-
D grade)
Engine oil quantity:
Quantity:
1.4 L (1.48 US qt) (1.23 Imp.qt)
Final transmission oil:Type:
SAE10W30 type SE motor oil
Quantity:
0.11 L (0.12 US qt) (0.10 Imp.qt)
CS50Z: Cooling system:Coolant reservoir capacity (up to the maxi-
mum level mark):
0.25 L (0.26 US qt) (0.22 Imp.qt)
Radiator capacity (including all routes):
0.91 L (0.96 US qt) (0.80 Imp.qt)
Air filter:Air filter element:
Wet element
Fuel:Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
5.5 L (1.45 US gal) (1.21 Imp.gal)
Fuel reserve amount
1.9 L (0.50 US gal) (0.42 Imp.gal)
Carburetor:Manufacturer:
GURTNERType x quantity:
PY 12 x 1
Spark plug(s):Manufacturer/model:
CS50-CS50Z: NGK/BR8HS
CS50M: NGK/BPR4HS
Spark plug gap:
0.6–0.7 mm (0.024–0.028 in)
Clutch:Clutch type:
Dry, centrifugal automatic
Final transmission oil:Primary reduction system:
Helical gear
Primary reduction ratio:
52 x 13 (4.000)
Secondary reduction system:
Spur gear
Secondary reduction ratio:
CS50: 42 x 13 (3.231)
CS50M: 45 x 12(3.750)
CS50Z: 43 x 13 (3.308)
Transmission type:
V-belt automatic
Operation:
Centrifugal automatic type
Chassis:Frame type:
Steel tube underbone
Caster angle:
25.00 °
Trail:
80.0 mm (3.15 in)
SPECIFICATIONS
8-1
8
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2-stroke engine oil tank .............................3-9
AAcceleration and deceleration ...................5-2
Air filter element .........................................6-9
Auxiliary light bulb, replacing ...................6-23
BBattery......................................................6-19
Brake fluid level, checking .......................6-15
Brake fluid, changing ...............................6-16
Brake lever, front ........................................3-6
Brake lever, rear .........................................3-7
Brake levers, lubricating ..........................6-16
Brake pads and shoes, checking ............6-14
Braking .......................................................5-3
C
Carburetor,adjusting.................................6-10
Care............................................................7-1
Catalytic converter .....................................3-8
Centerstand,Checking and lubricating ....6-17
Coolant.......................................................6-8
Coolant temperature warning light ............3-3
Cowling and panel, removing
and installing............................................6-5
DDimmer switch ...........................................3-6
EEngine break-in ..........................................5-4
Engine oil ...................................................3-9
FFinal transmission oil .................................6-7
Front brake lever free play, checking.......6-13
Front fork, checking .................................6-17
Fuel ............................................................3-8
Fuel and 2-stroke engine oil tank caps .....3-7Fuel consumption, tips for reducing ..........5-3
Fuse, replacing.........................................6-20
HHandlebar switches ...................................3-6
Headlight and front turn signal light
bulb, replacing .......................................6-21
High beam indicator light...........................3-2
Horn switch ................................................3-6
IIdentification numbers ...............................9-1
Indicator and warning lights ......................3-2
KKey identification number ..........................9-1
Kickstarter ................................................3-10
LLuggage hook ..........................................3-12
MMain switch/steering lock ..........................3-1
Matte color, caution ...................................7-1
Model label ................................................9-2
Multi-function display ................................3-4
OOil level warning light .................................3-2
PParking .......................................................5-4
Part locations .............................................2-1
Periodic maintenance and lubrication
chart .........................................................6-2
Pre-operation check list .............................4-2
RRear brake lever free play, adjusting .......6-13
SSafe-riding points.......................................1-4
Safety information ......................................1-1Seat ..........................................................3-10
Spark plug, checking .................................6-6
Specifications.............................................8-1
Speedometer .............................................3-3
Start switch ................................................3-6
Starting a cold engine ................................5-1
Starting off .................................................5-2
Steering, checking ...................................6-18
Storage.......................................................7-3
Storage compartment ..............................3-11
TTail/brake light bulb or rear turn signal
light bulb, replacing ...............................6-22
Throttle cable free play, adjusting ............6-10
Throttle grip and cable, checking and
lubricating ..............................................6-16
Tires .........................................................6-11
Troubleshooting .......................................6-24
Troubleshooting charts ............................6-25
Turn signal indicator lights .........................3-2
Turn signal switch ......................................3-6
VVehicle identification number .....................9-1
WWheel bearings, checking........................6-19
Wheels .....................................................6-12
1
INDEX
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