EBU17420
TABLE OF CONTENTS
SAFETY INFORMATION .............................. 1-1
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 2-1
DESCRIPTION .............................................. 3-1
Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments ............................ 3-2
INSTRUMENT AND
CONTROL FUNCTIONS ................................ 4-1
Main switch ................................................ 4-1
Indicator lights and warning light ................ 4-2
Multifunction display ................................... 4-4
Handlebar switches .................................... 4-6
Throttle lever ............................................ 4-11
Speed limiter ............................................ 4-12
Front brake lever ...................................... 4-12
Brake pedal and rear brake lever ............. 4-13
Drive select lever ...................................... 4-14
Recoil starter ............................................ 4-14
Fuel tank cap ............................................ 4-14
Fuel .......................................................... 4-15Fuel cock ..................................................4-16
Starter (choke) ..........................................4-17
Seat ..........................................................4-18
Storage compartment ...............................4-19
Front carrier ..............................................4-20
Rear carrier ...............................................4-20
Adjusting the front and
rear shock absorber assemblies .............4-20
Auxiliary DC jack .......................................4-21
PRE-OPERATION CHECKS ..........................5-1
Pre-operation check list ..............................5-1
Fuel .............................................................5-3
Engine oil ....................................................5-3
Final gear oil ...............................................5-3
Differential gear oil ......................................5-3
Coolant .......................................................5-3
Front and rear brakes .................................5-4
Throttle lever ...............................................5-5
Tires ............................................................5-5
Measuring the tire pressure ........................5-6
Tire wear limit .............................................5-7
Chassis fasteners .......................................5-7
Instruments, lights and switches .................5-7U23D60E0.book Page 1 Thursday, March 15, 2007 7:59 PM
1-4
1nition such as the pilot lights of water heat-
ers and clothes dryers. Gasoline can catch
fire and you could be burned.
When transporting the ATV in another vehi-
cle, be sure it is kept upright and that the fuel
cock is in the “OFF” position. Otherwise, fuel
may leak out of the carburetor or fuel tank.Gasoline is poisonous. If you should swal-
low some gasoline or inhale a lot of gasoline
vapor, or get some gasoline in your eyes,
seek medical help immediately. If gasoline
spills on your skin, wash with soap and wa-
ter. If gasoline spills on your clothing,change your clothes.
WARNING
EWB00070Always operate your ATV in an area with ade-
quate ventilation. Never start or run the engine
in a closed area. Exhaust fumes are poisonous
and may cause loss of consciousness anddeath within a short time.
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EBU17813Indicator lights and warning light EBU17842Reverse indicator light “”
This indicator light comes on when the transmis-
sion is in the reverse position.Furthermore, this indicator light flashes when the
engine is being raced for 10 seconds or more.
NOTE:If the indicator light flashes under any other circum-
stances or the speedometer does not show the
speed while riding, have a Yamaha dealer checkthe speed sensor circuit.EBU17860Neutral indicator light “”
This indicator light comes on when the transmis-
sion is in the neutral position.EBU17920Coolant temperature warning light “”
This warning light comes on when the engine over-
heats. When this occurs during operation, stop the
engine as soon as it is safe to do so and allow it to
cool down for about 10 minutes.CAUTION:ECB00010The engine may overheat if the ATV is over-
loaded. In this case, reduce the load to spec-
ification.
1. On-Command differential gear lock indicator light “DIFF.
LOCK”
2. Low-range indicator light “L”
3. High-range indicator light “H”
4. Neutral indicator light “N”
5. Reverse indicator light “R”
6. Park indicator light “P”
7. On-Command four-wheel-drive/differential gear lock
indicator “”/“”
8. Coolant temperature warning light “”U23D60E0.book Page 2 Thursday, March 15, 2007 7:59 PM
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Start the engine after making sure that the
warning light is out. Continuous use while
the warning light is on may cause damage tothe engine.EBU17961On-Command four-wheel-drive/differential
gear lock indicator “”/“”
The On-Command four-wheel-drive indicator “”
comes on when the On-Command four-wheel-
drive switch is set to the “4WD” position.
The On-Command differential gear lock indicator
“” in the On-Command four-wheel-drive indica-
tor also comes on when the On-Command differ-
ential gear lock switch is set to the “LOCK”
position.NOTE:Due to the synchronizing mechanism in the dif-
ferential gear case, the four-wheel-drive indica-
tor may not come on until the ATV starts moving.When the On-Command differential gear lock
switch is set to “LOCK”, the indicator “” willflash until the differential gear is locked.
EBU17970Park indicator light “”
This indicator light comes on when the transmis-
sion is in the park position.EBU17980High-range indicator light “”
This indicator light comes on when the transmis-
sion is in the high-range position.EBU17990Low-range indicator light “”
This indicator light comes on when the transmis-
sion is in the low-range position.EBU18001On-Command differential gear lock indicator
light “DIFF. LOCK”
This indicator light and the On-Command differen-
tial gear lock indicator in the display come on when
the On-Command differential gear lock switch is
set to the “LOCK” position.NOTE:When the switch is set to “LOCK”, the On-Com-
mand differential gear lock indicator light will flashuntil the differential gear is locked.
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To release the differential gear lock, stop the ATV
and push the switch to the “4WD” position.
WARNING
EWB00130Always stop the ATV before changing from
four-wheel drive to four-wheel-drive differen-
tial gear lock or vice-versa.
The ATV handles differently in four-wheel drive
than in differential gear lock in some circum-
stances. Changing from four-wheel drive to dif-
ferential gear lock or vice-versa while moving
may cause the ATV to handle differently unex-pectedly. This could distract the operator and
increase the risk of losing control and causing
an accident.
WARNING
EWB00140Always ride at a slow speed when the ATV is in
differential gear lock, and allow extra time and
distance for maneuvers.
All wheels turn at the same speed when the dif-
ferential gear is locked, so it takes more effort
to turn the ATV. The effort needed to turn in-
creases with the riding speed. You may lose
control and have an accident if you cannot
make a sharp enough turn for the speed youare traveling.NOTE:When the switch is set to “LOCK”, the differential
gear lock indicator and indicator light will flash
until the differential gear is locked.When the indicator and indicator light are flash-
ing, turning the handlebar back and forth will
help the differential gear lock to engage.
1. On-Command differential gear lock switch “4WD”/“LOCK”U23D60E0.book Page 10 Thursday, March 15, 2007 7:59 PM
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Riding before the differential gear lock is proper-
ly engaged (e.g., when the indicator and indica-
tor light are flashing) will cause the engine speed
to be limited until engagement is complete.When the ATV is in four-wheel-drive differential
gear lock, the maximum traveling speed is limit-
ed to 35 km/h (22 mi/h). However, if conditions
require full engine power to be available, push
and hold the override switch to disable the differ-
ential gear lock speed limiter. (See page 4-7 fora detailed explanation of this switch.)EBU18280Throttle lever Once the engine is running, movement of the throt-
tle lever will increase the engine speed.
Regulate the speed of the ATV by varying the
throttle position. Because the throttle is spring-
loaded, the ATV will decelerate, and the engine will
return to an idle any time the hand is removed from
the throttle lever.Before starting the engine, check the throttle to be
sure it is operating smoothly. Make sure it returns
to the idle position as soon as the lever is released.
WARNING
EWB00250Malfunction of the throttle could make it diffi-
cult to speed up or slow down when you need
to. This could cause an accident. Check the op-
eration of the throttle lever before you start the
engine. If the throttle does not work smoothly,
check for the cause. Correct the problem be-fore riding the ATV or consult a Yamaha dealer.1. Throttle lever
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EBU18611Drive select lever The drive select lever is used to shift your ATV into
the low-range, high-range, neutral, reverse and
park positions. See the “Operating the drive select
lever and driving in reverse” section on page 6-3
for the drive select lever operation.EBU18690Recoil starter Firmly grasp the handle and pull slightly until en-
gagement can be felt. Then pull forcefully, being
careful not to pull the rope all the way out.
WARNING
EWB00330Always shift the drive select lever to park posi-
tion before starting the engine, otherwise the
ATV could start to move unexpectedly, whichcould cause an accident.EBU18720Fuel tank cap Remove the fuel tank cap by turning it counter-
clockwise.
1. Drive select lever
1. Recoil starter
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WARNING
EWB00400Always adjust the shock absorber assemblies
on the left and right side to the same setting.
Uneven adjustment can cause poor handling
and loss of stability, which could lead to an ac-cident.EBU19180Auxiliary DC jack The auxiliary DC jack is located at the front right
side of the ATV. The auxiliary DC jack can be used
for suitable work lights, radios, etc. The auxiliary
DC jack should only be used when the engine is
running.
1. Set the light switch to “OFF”.
2. Start the engine. (See page 6-1.)
3. Open the auxiliary DC jack cap, and then in-
sert the accessory power plug into the jack.
1. Special wrenchSpring preload setting:
Minimum (soft):
1
Standard:
2
Maximum (hard):
5
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