PERIODIC MAINTENANCE AND MINOR REPAIR
6-26
6
CAUTION:
ECA10590
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-pair it.
EAU23280
Checking the steering Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the pe-
riodic maintenance and lubrication
chart.
1. Place a stand under the engine to
raise the front wheel off the
ground.
WARNING
EWA10750
Securely support the vehicle so thatthere is no danger of it falling over.
2. Hold the lower ends of the front
fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steering.
U2D2E2E0.book Page 26 Thursday, October 11, 2007 9:15 AM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-27
6
EAU23290
Checking the wheel bearings The front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer check
the wheel bearings.
EAU39521
Battery The battery is located under panel A.
(See page 6-7.)
This vehicle is equipped with a sealed-
type (MF) battery, which does not re-
quire any maintenance. There is no
need to check the electrolyte or to add
distilled water.
To charge the battery
Have a Yamaha dealer charge the bat-
tery as soon as possible if it seems to
have discharged. Keep in mind that thebattery tends to discharge more quickly
if the vehicle is equipped with optional
electrical accessories.
WARNING
EWA10760
Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
burns. Avoid any contact with
skin, eyes or clothing and al-
ways shield your eyes when
working near batteries. In case
of contact, administer the fol-
lowing FIRST AID.
EXTERNAL: Flush with plenty
of water.
INTERNAL: Drink large quan-
tities of water or milk and im-
mediately call a physician.
EYES: Flush with water for 15
minutes and seek prompt
medical attention.
Batteries produce explosive hy-
drogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and pro-
vide sufficient ventilation when
charging it in an enclosed
space.
1. Battery
2. Positive battery lead (red)
3. Negative battery lead (black)
U2D2E2E0.book Page 27 Thursday, October 11, 2007 9:15 AM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-33
6
EAU42500
Troubleshooting charts Starting problems or poor engine performance
WARNING
EWA10840
Keep away open flames and do not smoke while checking or working on the fuel system.
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the compression.
Supply fuel.
The engine does not start.
Check the compression.
Operate the electric starter.2. Compression
There is compression.
There is no compression.
Check the ignition.
Have a Yamaha dealer
check the vehicle.
Remove the spark plugs
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gaps, or replace the spark plugs.
Have a Yamaha dealer check the vehicle.
The engine does not start.
Have a Yamaha dealer
check the vehicle.
The engine does not start.
Check the battery.
Operate the electric starter.4. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The battery is good.Check the battery lead connections,
and charge the battery if necessary.
DryWet
Operate the electric starter.
U2D2E2E0.book Page 33 Thursday, October 11, 2007 9:15 AM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-34
6 Engine overheating
WARNING
EWAT1040
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the de-
tent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the capwhile turning it counterclockwise, and then remove the cap.
NOTE:If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolantas soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See NOTE.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
U2D2E2E0.book Page 34 Thursday, October 11, 2007 9:15 AM
MOTORCYCLE CARE AND STORAGE
7-3
75. Touch up minor paint damage
caused by stones, etc.
6. Wax all painted surfaces.
7. Let the motorcycle dry completely
before storing or covering it.
WARNING
EWA11130
Make sure that there is no oil or
wax on the brakes or tires.
If necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or ac-
etone, and wash the tires with
warm water and a mild deter-
gent. Before riding at higher
speeds, test the motorcycle’s
braking performance and cor-nering behavior.
CAUTION:
ECA10800
Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.
Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
Avoid using abrasive polishing
compounds as they will wearaway the paint.
NOTE:Consult a Yamaha dealer for advice onwhat products to use.
EAU26241
Storage Short-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover.CAUTION:
ECA10810
Storing the motorcycle in a
poorly ventilated room or cover-
ing it with a tarp, while it is still
wet, will allow water and humid-
ity to seep in and cause rust.
To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-cals are stored.
Long-term
Before storing your motorcycle for sev-
eral months:
1. Follow all the instructions in the
“Care” section of this chapter.
2. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
U2D2E2E0.book Page 3 Thursday, October 11, 2007 9:15 AM
MOTORCYCLE CARE AND STORAGE
7-4
7 3. Perform the following steps to pro-
tect the cylinders, piston rings, etc.
from corrosion.
a. Remove the spark plug caps
and spark plugs.
b. Pour a teaspoonful of engine oil
into each spark plug bore.
c. Install the spark plug caps onto
the spark plugs, and then place
the spark plugs on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder walls with oil.)
e. Remove the spark plug caps
from the spark plugs, and then
install the spark plugs and the
spark plug caps.
WARNING
EWA10950
To prevent damage or injury from
sparking, make sure to ground the
spark plug electrodes while turningthe engine over.4. Lubricate all control cables and the
pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
5. Check and, if necessary, correct
the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlets with plas-
tic bags to prevent moisture from
entering them.
7. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 °C (30 °F) or more than 30
°C (90 °F)]. For more information
on storing the battery, see page
6-27.
NOTE:Make any necessary repairs beforestoring the motorcycle.
U2D2E2E0.book Page 4 Thursday, October 11, 2007 9:15 AM
SPECIFICATIONS
8-3
8
Voltage, capacity:
12 V, 12.0 AhHeadlight:Bulb type:
Halogen bulbBulb voltage, wattage × quantity:Headlight:
12 V, 60 W/55.0 W × 2
Tail/brake light:
12 V, 5.0 W/21.0 W × 2
Front turn signal light:
12 V, 21.0 W × 2
Rear turn signal light:
12 V, 21.0 W × 2
Auxiliary light:
12 V, 5.0 W × 2
License plate light:
12 V, 5.0 W × 1
Meter lighting:
LED
Neutral indicator light:
LED
High beam indicator light:
LED
Oil level warning light:
LED
Turn signal indicator light:
LED
Engine trouble warning light:
LED
ABS warning light:
LED
Immobilizer system indicator light:
LED
Fuses:Main fuse:
50.0 A
Headlight fuse:
25.0 A
Signaling system fuse:
15.0 A
Ignition fuse:
10.0 A
Radiator fan fuse:
15.0 A × 2
Hazard fuse:
10.0 A
Fuel injection system fuse:
15.0 A
ABS control unit fuse:
10.0 A
ABS motor fuse:
30.0 A
ABS solenoid fuse:
20.0 A
Auxiliary DC jack fuse:
3.0 A
YCC-S motor control fuse:
30.0 A
Backup fuse:
10.0 A
U2D2E2E0.book Page 3 Thursday, October 11, 2007 9:15 AM
INDEX
AABS ...................................................... 3-19
ABS warning light ................................... 3-6
Accessory box ...................................... 3-26
Air filter element.................................... 6-15
Anti-theft alarm (optional) ..................... 3-14
Auxiliary DC jack .................................. 3-35
Auxiliary light bulb................................. 6-32BBattery .................................................. 6-27
Brake and shift pedals, checking and
lubricating ........................................... 6-23
Brake and YCC-S clutch fluid levels,
checking ............................................. 6-21
Brake and YCC-S clutch fluids,
changing ............................................. 6-22
Brake lever ........................................... 3-18
Brake lever, checking and lubricating ... 6-24
Brake pedal .......................................... 3-18CCables, checking and lubricating .......... 6-23
Care ........................................................ 7-1
Catalytic converters .............................. 3-22
Centerstand and sidestand, checking
and lubricating .................................... 6-24
Coolant ................................................. 6-14
Cowlings, opening and closing ............. 3-27DDimmer switch ...................................... 3-15EEngine break-in ...................................... 5-4
Engine idling speed, checking .............. 6-16
Engine oil and oil filter cartridge ............. 6-9
Engine stop switch................................ 3-16Engine trouble/YCC-S indicators and
warning light .......................................... 3-5
FFinal gear oil.......................................... 6-12
Front and rear brake pads, checking .... 6-20
Front fork, adjusting .............................. 3-29
Front fork, checking...............................6-25
Front turn signal light............................. 6-30
Fuel ....................................................... 3-20
Fuel consumption, tips for reducing ........ 5-3
Fuel tank breather/overflow hose .......... 3-21
Fuel tank cap......................................... 3-20
Fuses, replacing .................................... 6-28GGrip warmer adjusting knob ..................3-32HHandlebar position, adjusting ................ 3-27
Handlebar switches ............................... 3-15
Hand shift control switch ....................... 3-16
Hand shift lever ..................................... 3-18
Hazard switch........................................ 3-16
Headlight beams, adjusting ................... 3-27
Headlight bulb ....................................... 6-30
High beam indicator light......................... 3-5
Horn switch ........................................... 3-16IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-33
Immobilizer system .................................3-1
Immobilizer system indicator light ........... 3-6
Indicator and warning lights .................... 3-4KKey identification number ........................ 9-1
LLicense plate light bulb, replacing......... 6-31MMain switch/steering lock ........................ 3-3
Matte color, caution ................................ 7-1
Model label ............................................. 9-2
Multi-function display .............................. 3-7NNeutral indicator light .............................. 3-5OOil level warning light .............................. 3-5PPanels, removing and installing .............. 6-7
Parking.................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-15
Periodic maintenance and lubrication
chart...................................................... 6-2
Pre-operation check list .......................... 4-2RRear brake light switch ......................... 6-20
Rear suspension, lubricating ................ 6-25
Rear view mirrors.................................. 3-28
Rider seat height, adjusting .................. 3-23SSafety information ................................... 1-1
Seats..................................................... 3-22
Shifting .................................................... 5-2
Shift pedal ............................................. 3-17
Shock absorber assembly, adjusting .... 3-30
Sidestand .............................................. 3-32
Spark plugs, checking............................. 6-8
Specifications.......................................... 8-1
Speedometer .......................................... 3-7
U2D2E2E0.book Page 1 Thursday, October 11, 2007 9:15 AM