Booklet 1.1 Maintenance
• Headlights: Adjust
• Tires/spare w hee l: C hec k co ndition and
pre ssure
• Brake sys te m: Chec k for dama ge/leaks, brake
pad thickness, brake fluid leve l
•
fluid: R eplac e every 2 ye ars rega rdless
of mil eage ( kilometers)
• Spark plugs: R epla ce (all models except 2.0L
TFSIJ
• Air clea ner: Repl ace filter element
• Coo ling sys te m: Chec k coo lant leve l; ad d if
n ecessary
• Dust and po llen fi lter (where applicab le):
pla ce
•
b elt: Check condition
• Powe r Steer ing: Chec k fluid level
• Drive s hafts: C hec k b oots
• Front axl e: Ch eck du st se als on ba ll join ts, tie
rod ends; check tie rods
• On-B oard dia gno sti c sys te m: Che ck fault
m emory ; purge if necessa ry
•
fr ame: Clean and lubricate
Nex t Service:
Dat e: ...................... ..
Miles/km: ................. ..
whi ch ever occ urs fir st •
Aut omat ic tran smi ssion: Check A TF
•
s poiler: Lubricat e (New Beetle only)
• Airbag syste m: Visual ch ec k every 12 month s
regardl ess of mile age (kilom eters)
•
t es t: Chec k kickdow n, br akin g,
s tee rin g, hea tin g a nd ventila tion, air condi
tioning , p ow er accessori es and elec trica l sys
tems
•
s ta rt er and auxilia1y batt e1y : check
( where applicable )
• Conve rtib le top : Chec k fun ctio n an d chec k
ro ll-ove r prot ection with conve rtible top open
(New Bee tle Co nve rtibl e onl y)
• Tires: C heck trea d depth , adjust tire pre ssur e
if ne cessary.
• Tire pr ess ure m onitorin g sys tem senso rs :
Che ck ba ttery c harg e, repla ce whee l e lec troni cs
and a luminum valve if necess ary (where app li
cabl e).
• Und erh ody: C hec k for dama ge
• Wiper b lad es: Check conditi on
• DSG tran smi ssion: Chan ge tran smi ssion
fluid and filter (New Beetle, new Jetta)
T oday's date and Vo lk swagen Dea ler stamp
Service at 45,000 mil es (72,000 km) -Mod els with a 1 .8T engine
ONLY
• Engi ne: Chan ge o il and oil
Next Service:
Date: ...... .......... ........
M iles/ km: .... ...... .. ... ... .
w hi ch ever occurs firs t
Today's elate and Volkswage n Dea le r sta m p
12 Wa rranty Voucher
Bookl et 1.1 Ma in tenanc e
• Engin e: C heck fo r leaks
• Exhau st sys te m: Check fo r damage and leaks
• Fuel filter: Rep lace (T OI engine onl y)
• Wa te r se para to r: Drain (TO I eng in e only )
• Banery: C hec k
• Doo r ch eck strap s:
• Spark p lug s: Re place
• Air cleane r:
fi lter c le m ent
• Coo ling sys te m : C heck coo lant level: add if
n ecess ary
• Dus t an d po llen filt er (w here appli cable):
pla ce
• Timin g belt : C heck co ndit io n (4 cy lind er gas
ol ine e ngine only )
• V-be lt: C heck te n sion and cond itio n: adju st if
ne cessary
•
b elt : C heck co ndi tio n
• Spa rk plu gs: Heplac e (a ll mod els exce pt
Pa ssat 2.0L TFS I)
• Wind shi eld wash er: C heck fluid le vel; a cid i f
nece ssary
• Auto matic s hift lock: Check operation in
clud in g park/neutra l/s afet y sw itch
• Automat ic tran sm ission: Chec k for le ak s
• Man ual tran smi ssion: Chec k oil leve l; add if
n ecessary ; c h ec k for l eaks
• Auto mati c tran smi ssion fina l drive oil:
leve l a nd for le aks; acid if necess ary
• Wh eels: Rota te from front to r ear
• Hea dlig ht s: Ad just
• Tires/s pare w hee l: Check conditi on and
pr ess ure
Nex t Se rvice:
Date: ...................... ..
Mil es/km: ........ .......... .
w hi ch eve r occ urs fir st •
Bra ke sys te m : C hec k fo r d am age/ le ak s.
pad thi ckn ess, brake fluid leve l
• Powe r stee ring: Chec k fluid leve l
• Brak e flu id: Rep lace eve ry 2 y ears regard less
of mil eage (kilom eters)
• Drive shaft s: Check boo ts
• Front a xle: C hec k du st se als on ball jo int s, tie
rod end s: c hec k tie rod s
• On-Boar d diagnost ic sys te m : C hec k
mem ory; purg e if necessary
• Roof frame: Clea n and lubri cate
• Automa tic trans missio n : C heckA TF
• Rear spoiler: Lubricate (Ne w Bee tle o nly)
• Airbag syste m: Vis ua l ch eck every 12 mun th s
r ega rdless of mile age (kilom ete rs)
• Roa d tes t: C hec k ki ckdow n, braking ,
s teer ing. hea tin g and venti lati on , a ir con di
tion in g, po we r accesso ries and elec tr ica l sys
tem s
• 12V starte r and a uxiliar y batt ery: check
(where applica ble)
• Conver tible to p: C hec k fun ction and ch ec k
roll-over pro tec tion wit h co nve rtibl e top open
(New Beetle Conve rtible onl y)
• Tires: C heck tre ad depth, adjust ti re press ure
i f necessary.
• Tire press ure monitorin g syste m senso rs:
C heck banery ch arge, replace wheel e lec tro nics
a n d alum inum valve if n ecess ary (w here appli
cab le) .
• Unclerbody : Chec k for dam age
• Wiper blad es: C hec k co ndit io n
• DSG trans mission: Chang e tra nsm issio n
fluid and filt er (Ne w B eetle, new Jelta)
To day's elate and Vo lk sw age n Dealer stamp
Wa rranty Vouch er 17
Table of contents
Smart technology ........... ... .. .. .
Brakes .............. .. .. ..... .. .. .• .....
Po we r stee ring ....... .. ..... ... .. ...... .
Notice about data recorded b y vehicle
contro l modu les ....... ........ .... ..... .
Driving and protecting the
environment ..... ... .... ..... ...... ..
Break-in Pe riod ... ... ........ ......... . ..
Catalytic converter ....... .. .. .. ....... ..
T ra ile r t owi ng . . . . . . . . ... ............ .. .
D riv ing economically o nd respecti ng the
environmen t ... .... ..... ............. ... .
Cleaning and protection ........ . .
General notes .... .... ... ....... .. ...... .
Car e of veh icle exte rior ....... ..• ...... ..
C ore of the vehicle interior ... ..... ..•. ..
Accessories, new parts, repairs
and modifications .......... ...... ..
Accesso ries and pa rts .......... .... .... .
R epa irs and technica l modifications ..... .
Cellu lar phones a nd CB radi os ........ . .
2
2
6
6
7
7
10
10
14
16
16
17
23
27
27
28
29
Booklet 3 .2 Tip s and Advice
Checking and Filling 30
Fill ing the tank . . . . . . . . . .. .. . . .. . . .. . • . . . . 30
Fu el supp ly . .. . . .. . . . . . . . . . . . . . . . . . . . . . . . 32
Working in the eng ine compa rtment . . . . . 34
Engine oil . . . . . . . . . . .. . . .. .. . . . .. .. . . .. . . 37
Coo lant ....... .... .... ...... ... ......... 43
Wos he r fluid and wind shie ld wiper blade s 45
Brok e fluid . . . . . . .. . .. . . . . . . . . . . . .. . . . . . . 47
Vehicle battery . . . . . . . . . .. . .. .. .. . .. . . .. . 49
T ir es and wheels . . . . . . . . . . . . • . . . . . . . . . . . . 51
What do I do now? . .. .. . . .. . . . . .. . 67
Vehicle tools and spore whee l . . . . . . • . . . . . 67
Changing a whe el . . . . . . . . . . . . . .. .. • . . . . . 68
Em erg ency closing or opening . . . • . . . . . . . 7 5
F use s . . . . . . . .. .. . .. .. . . . .. . . . . . . .. . . .. . . . 77
Cha nging a light bulb . .. .. . . . .. .. . • .. . . . 81
Jump start ing . . . . . . . . . . . . . . . . • . . . . . . . . . . . 84
To wing .... ... . . .. . .. .... ....... ... . . .•. . 86
Lifting th e ve hicle .. . .. . . . . . . . . . . . . . .. . . . . 89
C onsumer Info rmat ion . . . . . • . . . . . . 90
Alphabetical index . . . . . . . . . 92
Table of contents
Booklet 3.2 Tips and Advice
WARNING (continued)
- Neve r wo rk near heate rs, wate r heaters
o f o th er open flames.
Always have an approved fire extin
g ui sh er nearb y.
• To avoid e lect rica l sho ck and per sonal in
ju ry
the engi ne is running or being
s tarted:
n ever touch ignition cab les,
- neve r touch oth er com ponen ts of the
hi gh vo ltage e lectronic ig nition sys tem ,
never 1oucl1 the gas discharged (Xenon)
headli ght s w ir in g.
Opening the engine hood
in se riou s malfunctions and engine
damage!
<£> For th e sake of environment
Service fluid leaks are harmful to th e environ
me nt. Regularly ch ec k th e ground underneath
yo ur vehicl e. If yo u find spot s of oil or othe r
fluids. have your veh icle c hec ke d b y you r autho
ri zed Vo lkswage n dealer or a qualified
wo rksh op.
The engine hood is released from inside the
Fig . 3 Deta il of the footwe ll: the re lease lever far
t h e engine hood is loca ted in the loa twell an ihe
dr iver side
Before you open the engine hood, make
s u re that the windshield wiper arm s are
folded-up against the w indshie ld so that
the hood will not be damag ed when the
hood is opened .
Pull the release lev er underneath the in
s trum ent panel in the directio n of the
arrow
3 . The engine hood is rele ased
from its latch by a spring
36 Checking and Filling
Fig. 4 Detail of the radia to r grill : release leve r fa r
opening the engine hood
Lift the engin e hood up at the release
l ever
4 (arrow ) and open the hood
until it is he ld up by the gas-filled strut.
WARN ING
Stop! Before working in the engine compart
ment, a lways read and heed a ll WARN INGS
34. The engine compartm ent of any
motor vehicle is a potentially dangerous area
ca n cause serious p erso nal injury.
fluid reservoir has a black cap.
Fig. 12 I n the engine compartm ent : c ap of the
brake fluid reservoi r
To get a read in g, the ve hicl e be
on leve l g round . Before opening th e
g in e hood, always rea d and hee d all
WA RN INGS
34, "Sa fety is job No. 1
w hen wo rkin g in the eng ine com par t·
m ent' '.
H ead off fluid leve l a t the tran s
par ent brak e fluid reservo ir. IL sho uld
ways be be twee n th e "M IN" and "MAX"
m arks .
Bookl et 3.2 Tips and Advic e @
• Never move the w indshi eld wiper o r sh ield wiper arm manu ally· this co uld cause
damage!
• To prevent damage to the wiping sys te m,
ways loose n blades froze n to th e g lass befor e ting th e wi pers
Th e loca tion of the brak e flu id reservo ir is show n
in the correspo nding engin e co mpartm ent over·
v iew
3 .3 "Tec hnical Data. " T he brake
fluid reservoir has a black cap 12 .
Th e fluid leve l drops slightly w hen th e hide is bein g use d and as the pads are to mat ically a dju ste d as they wea r dow n.
Howe ver, if the leve l goes
no ticeab ly i n a time, o r drops below th e "MIN " mark,
ther e ma y be a lea k in the brake syste m. If th e
brak e fluid leve l drops too low, the wa rnin g tex t
STOP . Brake fluid stop vehicle! i s disp layed i n the
instrumem cluste r an d the brake system
warning lig ht light s up . If this hap pens, imm edi ·
ate ly take the ve hicle to an auth orized Vo lk
s wa gen d ealer ship, or qua lified workshop a nd
have the brak e sys te m insp ecte d.
WARNING
Stop! Before wo rk in g in the en gin e compart
ment , a lways read and h eed all WARN IN GS
34 . Th e engine compar tme nt of any
motor vehicle is a pot entia lly dan gerou s area
and can ca use ser io us perso nal injur y
Checking and Filling 47