Downloaded from www.Manualslib.com manuals search engine Power Assisted Steering System: 6C-15
“EPS” Warning Light Does Not Come ON with Ignition Switch Turned ON before Engine StartsS7RS0B6304010
Wiring Diagram
Circuit Description
Operation (ON/OFF) of “EPS” warning light is controlled by P/S control module through combination meter.
If the P/S system is in good condition, P/S control module turns “ EPS” warning light ON at the ignition switch ON, and
then turns it OFF at the engine start. If an abnormality in the system is detected, “EPS” warning light is turned ON
continuously by P/S control module. If P/S control module is disconnected, “EPS” warning light is not turned ON.
Troubleshooting
MBLK
REDE51-1
E51-2
[A ]
12 3
4 5 67
89
11
10
12 13
141516
17 18 19 2010 9 8 7654 3 21
16 15 14 13 12 11
26 25 24 2322 21 20 19 18 17
32 31 30 29 28 27
[C]
7
12V
E49-2BLK
[B ]
1 2
GRY
LT GRN
/BLK
E52-1
E52-5
E49-1
GRNGRNWHTBLK
WHY
G28-25G28-31
RED/BLK
8
3
4
4
5 6
4
4
1 2
4
9
I7RS0B630004-01
[A]: Connector “E52” (viewed from harness side) 2. Ignition switch6. “EPS” warning light
[B]: Connector “E49” (viewed from harness side) 3. Junction block assembly7. P/S control module
[C]: Connector “G28” (viewed from harness si de)4. Fuse 8. Individual circuit fuse box No.1
1. Main fuse box 5. Combination meter9. “EPS” warning light circuit
StepAction YesNo
1 1) Turn ignition switch ON.
Do the other warning lights come on? Go to Step 2.
“GRN”, “RED/BLK” wire
circuit or circuit fuse for
combination meter open
or short to ground.
2 1) Check power supply circuit and ground circuit for P/S control module referring to “P/S Control Module Power
Supply and Ground Circuit Check”.
Is check result in good condition? Go to Step 3.
Repair or replace
defective circuit.
3 1) Remove combination meter and disconnect combination meter connector (“G28”) with ignition switch turned OFF.
2) Check for proper connection to the combination meter at “G28-31” terminal.
3) If OK, check voltage between “G28-31” (“RED/BLK” wire) terminal and body ground with ignition switch ON.
Is it 10 – 14 V? Go to Step 4.
“RED/BLK” wire circuit
open or short to ground.
Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-7
Schematic and Routing Diagram
Air Bag System Wiring Circuit DiagramS7RS0B8202001
[A]
[B]“E13” “E44”, “G04” “G35” and "L03" \
"L41"
1
2 GRN/RED
GRN GRN/RED
GRN
BLU/RED YEL/RED BLU/RED
YEL/RED
GRN/ORN GRN/YEL
RED
13
PPL/WHT
9 7
8
5
6
10 “L10”
“L11”
“L04”
“G35” “G34”
“G33”
“G28”
“G32”
“L35”
L29-2
L29-27
L29-32 L29-5
L29-6 L29-4
L29-3
L29-8
L29-7
IG
ST
YEL L29-37ADS
WHT/RED
LT GRN/BLK L29-46
L29-47 SD+
SD-
11
WHT/GRN LT GRN
BLK L29-45
L29-44 WL
L29-28
E1 DP-
DP+ P- P+ D- D+
“G10”
“G04”“L29”
18
BLU/ORN
BLU/YEL “L36”
L29-9
L29-10
PP-
PP+
19 17
GRY/RED
GRY
L29-12
L29-11
DS- DS+ “L25”
20
BRN/WHT
BRN
L29-13
L29-14
PS- PS+ “L30”
21
YEL/GRN
YEL/BLU
L29-20
L29-19
DC- DC+ “L18”
22
BLK/YEL
BRN/YEL
L29-21
L29-22
PC- PC+ “L41”
2316
15
14
“L29”
SP+
SP-
“G26”“L32”
“L03”“E44”“E13”
12
ORN
PNK/BLK
GRY/RED
GRY L29-50
L29-51 FD+
FD-
3 4
YEL/BLK
YEL/BLK
GRN RED/BLK
I7RS0A820002-03
[A]: Shorting bar
8. BCM 17. Passenger air bag (inflator) module
[B]: Connector 9. To data link connector (DLC)18. Driver seat belt pretensioner
1. To battery 10. Driver side-sensor (if equipped)19. Passenger seat belt pretensioner
2. Ignition switch 11. Passenger side-sensor (if equipped) 20. Driver side-air bag (inflator) module (if equipped)
3. “AIR BAG” warning light 12. Forward-sensor 21. Passenger side-air bag (inflator) module (if equipped)
4. Light driver 13. Ground for air bag system 22. Driver side curtain-air bag (inflator) module (if equipped)
5. “METER” fuse 14. SDM 23. Passenger side curtain-air bag (inflator) module (if equipped)
6. “A/BAG” fuse 15. Contact coil
7. Junction block assembly 16. Driver air bag (inflator) module
Downloaded from www.Manualslib.com manuals search engine 8B-10 Air Bag System:
Diagnostic Information and Procedures
Air Bag Diagnostic System CheckS7RS0B8204001
WARNING!
To avoid deployment when troubleshooting
the air bag system, do not use electrical test
equipment such as a battery powered or AC
powered voltmeter, ohmmeter, etc., or any
type of electrical equipment other than that
specified in this manual. Do not use a non-
powered probe type tester.
Instructions in this manual must be followed
carefully, otherwise personal injury may
result.
CAUTION!
The order in which DTCs are diagnosed is
very important. Failure to diagnose the DTCs
in the order specified may result in extended
diagnostic time, incorrect diagnosis and
incorrect parts replacement.
The diagnostic procedures used are designed to find
and repair air bag system malfunctions.
To get the best results, it is important to use the
diagnostic flow and follow the sequence in the following.1) Perform the “Air Bag Diagnostic System Check Flow”.
(The “Air Bag Diagnostic System Check Flow” must
be the starting point of any air bag system diagnosis.
The “Air Bag Diagnostic System Check Flow” checks
for proper “AIR BAG” warning right operation
through “AIR BAG” warning right and whether air
bag DTCs exist.)
2) Refer to the proper diagnost ic flow as directed by the
“Air Bag Diagnostic System Check Flow”.
(The “Air Bag Diagnostic System Check Flow” will
lead you to the correct flow to diagnose any air bag
system malfunctions. Bypassing these procedures
may result in extended diagnostic time, incorrect
diagnosis and incorrect parts replacement.)
3) Repeat the “Air Bag Diagnostic System Check Flow” after any repair or diagnostic procedures have been
performed.
(Performing the “Air Bag Diagnostic System Check
Flow” after all repair or diagnostic procedures will
ensure that the repair has been made correctly and
that no other malfunctions exist.)
Air Bag Diagnostic System Check FlowS7RS0B8204002
Flow test description
Step 1: Check that “AIR BAG” warning right lights.
Step 2: Check that “AIR BAG” warning right lights.
Step 3: Check that “AIR BAG” warning right flas hes 6 times after ignition switch is turned ON.
Step 4: Check that history codes are in SDM memory.
Step 5: Check that current code is in SDM memory.
6. “A/BAG” fuse in junction block assembly (including BCM) 13. Side curtain-air bag (inflator) module (if equipped)
7. Air bag harness in floor harness 14. Air bag harness in instrument panel harness
Step Action YesNo
1 1) Make sure that battery voltage is about 11 V or higher.
2) Note “AIR BAG” warning right as ignition switch is turned
ON.
Does “AIR BAG” warning ri ght come ON when ignition
switch is turned ON? Go to Step 2.
Proceed to ““AIR BAG”
Warning Right Does Not
Come ON”.
2 Does “AIR BAG” warning right come ON steady? Proceed to ““AIR BAG”
Warning Right Comes
ON Steady”.Go to Step 3.
3 Does “AIR BAG” warning right turn OFF, after flashing 6
times? “AIR BAG” warning right
circuit is in good
condition. Go to Step 4.“AIR BAG” warning right
circuit is in good
condition. Go to Step 5.
Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-13
Scan Tool DataS7RS0B8204006
Data list of SDM
Definition
Back Up Volt (V)
This parameter indicates the capacity of the backup
condenser installed to maintain the ignition current (as
much as possible) even when the power supply to SDM
that ignites the inflator is shut off.
Battery Voltage (V)
Battery voltage is an analog input signal read by SDM.
System ID (4ch/8ch)
This parameter indicates the number of initiator circuits.
Driv A/B Ini Res (Driver air bag initiator resistance)
(ohm)
This parameter indicates the resistance of the driver air
bag initiator circuit. Pass A/B Ini Res (Passenger air bag initiator
resistance) (ohm)
This parameter indicates the
resistance of the passenger
air bag initiator circuit.
Driv Preten Ini Res (Dri ver pretensioner initiator
resistance) (ohm)
This parameter indicates the resistance of the driver seat
belt pretensioner initiator circuit.
Pass Preten Ini Res (Passenger pretensioner
initiator resistance) (ohm)
This parameter indicates the resistance of the passenger
seat belt pretensioner initiator circuit.
Driv Sidebag Ini Res (Driver side-air bag initiator
resistance) (ohm)
This parameter indicates the resistance of the driver
side-air bag initiator circuit.
Pass Sidebag Ini Res (Passenger side-air bag
initiator resistance) (ohm)
This parameter indicates the resistance of the
Passenger side-air bag initiator circuit.
Driv curtain Ini Res (Driver side curtain-air bag
initiator resistance) (ohm)
This parameter indicates the re sistance of the driver side
curtain-air bag initiator circuit.
Pass curtain Ini Res (Passenger side curtain-air bag
initiator resistance) (ohm)
This parameter indicates the resistance of the passenger
side curtain-air bag initiator circuit.
“AIR BAG” Warning Right Comes ON SteadyS7RS0B8204007
Wiring Diagram Normal Condition /
Reference Value
) Battery voltage 10 – 14 V
) Back up volt 27.0 – 33.0 V
) System ID 4ch or 8ch
) Driv A/B Ini Res 2.1 – 3.8 ohm
) Pass A/B Ini Res 1.8 – 2.8 ohm
) Driv Preten Ini Res 1.8 – 2.9 ohm
) Pass Preten Ini Res 1.8 – 2.9 ohm
) Driv Sidebag Ini Res 1.8 – 2.6 ohm
) Pass Sidebag Ini Res 1.8 – 2.6 ohm
) Driv curtain Ini Res 1.8 – 2.8 ohm
) Pass curtain Ini Res 1.8 – 2.8 ohm
1
2 GRN
11
BLK
L29-27
L29-2
L29-28 WL
E1
IG
L29-32
ST
10
8
“L29”
RED
PPL/WHT
7
3
4 “L04”
“G34”
“G33”
“G28”
“G32”
5 6
“G32”
YEL/BLK
YEL/BLK
RED/BLK
9
I7RS0B820002-02
1. From main fuse 5. “AIR BAG” warning right in combination meter 9. To DLC
2. Ignition switch 6. Lamp driver 10. SDM
3. “METER” fuse 7. Junction block assembly 11. Ground for air bag system
4. “A/BAG” fuse 8. BCM
Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-15
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components and ensure all components are properly mounted.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.
“AIR BAG” Warning Right Does Not Come ONS7RS0B8204008
Wiring Diagram6 1) Disconnect combination meter connector “G28” referring
to “Combination Meter Removal and Installation in
Section 9C”.
2) Check proper connection to combination meter at “YEL/ BLK” terminal for “AIR BAG” warning right and to SDM at
terminal “L29-2”.
3) If OK, then check resistance between “YEL/BLK” wire terminal of combination meter connector “G28” and
“L29-2” terminal of SDM connector.
Special tool
(A): 09932-76010
Is resistance 1
Ω or less? Substitute a known-
good SDM and recheck.
If “AIR BAG” warning
right remain lighting,
replace combination
meter.
“YEL/BLK” wire
(between combination
meter and SDM
connector) open or
short to ground.
Step Action Yes No
"L29-2"
"G28-12"
(A)
I7RS0A820006-02
12 GRN
11
BLK
L29-27
L29-2
L29-28 WL
E1
IG
L29-32
ST
10
8
“L29”
RED
PPL/WHT
7
3
4 “L04”
“G34”
“G33”
“G28”
“G32”
5 6
“G32”
YEL/BLK
YEL/BLK
RED/BLK
9
I7RS0B820002-02
1. From main fuse 5. “AIR BAG” warning right in combination meter 9. To DLC
2. Ignition switch 6. Lamp driver 10. SDM
3. “METER” fuse 7. Junction block assembly 11. Ground for air bag system
4. “A/BAG” fuse 8. BCM
Downloaded from www.Manualslib.com manuals search engine 8B-16 Air Bag System:
CAUTION!
• Be sure to perform “Air Bag Diagnostic System Check” before starting diagnosis according to flow.
• When measurement of resistance or voltage is required in this flow, use a tester along with a correct terminal adapter from special tool (Connector test adapter kit).
• When a check for proper connection is required, refer to “Inspection of Intermittent and Poor Connections”.
• If there is open circuit in the air bag wire harnes s, connector or terminal is found damaged, replace
the wire harness, connector and terminal as an assembly.
Flow Test Description
Step 1: Check combination meter power feed circuit.
Step 2: Check “AIR BAG” warning right circuit.
Troubleshooting
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components and ensure all components are properly mounted.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.
“AIR BAG” Warning Right FlashesS7RS0B8204009
Wiring Diagram Step Action Yes No
1 1) Set parking brake.
2) Note combination me ter when ignition switch is turned
ON.
Does the “BRAKE” in dicator (warning right) come ON? Go to Step 2. Check and correct the
following possible
cause. • Open circuit in
“GRN” or “WHT/RED”
wire. • Short circuit
between “GRN” or
“WHT/RED” and
ground. • “METER” fuse
blown.
2 1) Disconnect SDM connector “L29”.
2) Note combination me ter when ignition switch is turned
ON.
Does the “AIR BAG” warning right come ON? Substitute a known-
good SDM and recheck.
“BLU/ORN” circuit
shorted to power circuit.
If OK, replace
combination meter.
1
2 GRN
11
BLK
L29-27
L29-2
L29-28 WL
E1
IG
L29-32
ST
10
8
“L29”
RED
PPL/WHT
7
3
4 “L04”
“G34”
“G33”
“G28”
“G32”
5 6
“G32”
YEL/BLK
YEL/BLK
RED/BLK
9
I7RS0B820002-02
1. From main fuse 5. “AIR BAG” warning right in combination meter 9. To DLC
2. Ignition switch 6. Lamp driver 10. SDM
3. “METER” fuse 7. Junction block assembly 11. Ground for air bag system
4. “A/BAG” fuse 8. BCM
Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-17
CAUTION!
• Be sure to perform “Air Bag Diagnostic System Check” before starting diagnosis according to flow.
• When measurement of resistance or voltage is required in this flow, use a tester along with a correct terminal adapter from special tool (Connector test adapter kit).
• When a check for proper connection is required, refer to “Inspection of Intermittent and Poor Connections”.
• If there is open circuit in the air bag wire harnes s, connector or terminal is found damaged, replace
the wire harness, connector and terminal as an assembly.
Flow Test Description
Check for short circuit between diag nosis switch circuit and ground.
Troubleshooting
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components and ensure all components are properly mounted.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.
DTC B1013: SDM faultS7RS0B8204010
DTC Will Set when
An internal SDM fault is detected by SDM.
NOTE
DTC B1013 can never be cleared once it has been set.
DTC Troubleshooting 1) Turn ignition switch OFF.
2) Replace SDM.
3) Repeat “Air Bag Diagnostic System Check”.
DTC B1014: “AIR BAG” Warning Right Circuit FailureS7RS0B8204011
Wiring DiagramStep Action Yes No
1 1) With ignition switch OFF, disconnect SDM connector “L29”.
2) Check “L29-35” terminal of SDM.
Is it shorted to ground terminal or harness? Clean up terminal. Substitute a know-good
SDM and recheck.
12 GRN
9
BLK
L29-2
L29-27
L29-28 IG
E1
WL
8
“L29”
RED
7
3
4 “L04”
“G34”
“G33”
“G28”
“G32”
5 6
YEL/BLK
YEL/BLK
RED/BLK
I7RS0B820004-04
1. From main fuse 4. “A/BAG” fuse
7. Junction block assembly
2. Ignition switch 5. “AIR BAG” warning right in combination meter 8. SDM
3. “METER” fuse 6. Lamp driver 9. Ground for air bag system
Downloaded from www.Manualslib.com manuals search engine Table of Contents 9- i
9
Section 9
CONTENTS
Body, Cab and Accessories
Precautions ................................................. 9-1
Precautions............................................................. 9-1
Precautions on Body, Cab and Accessories ......... 9-1
Precautions for Body Service ................................ 9-1
Fastener Caution for Body Service ....................... 9-1
Wiring Systems............... ......................... 9A-1
Precautions........................................................... 9A-1
Cautions in Body Electrical System Servicing..... 9A-1
General Description ............................................. 9A-1 Abbreviations ...................................................... 9A-1
Wire / Connector Color Sy mbols ......................... 9A-1
Symbols and Marks ............................................ 9A-2
How to Read Connector Layout Diagram ........... 9A-4
How to Read Connector Codes and Terminal Nos.................................................................... 9A-5
How to Read Ground Point ................................. 9A-7
How to Read Power Supply Diagram.................. 9A-8
How to Read System Circuit Diagram................. 9A-8
Connector Layout Diagram . .............................. 9A-10
Connector Layout Diagram ............................... 9A-10
Engine Compartment .......... .............................. 9A-10
Instrument Panel ............................................... 9A-16
Door, Roof......................................................... 9A-20
Floor .................................................................. 9A-23
Rear .................................................................. 9A-29
Ground Point ...................................................... 9A-30 Ground (earth) Point ......................................... 9A-30
Power Supply Diagram ........ .............................. 9A-31
Power Supply Diagram ....... .............................. 9A-31
Fuses and the Protected Parts ......................... 9A-33
Fuses in Main Fuse Box (RHD) ........................ 9A-33
Fuses in Main Fuse Box (LHD) ......................... 9A-33
Individual Circuit Fuse Box No. 1 ...................... 9A-34
Individual Circuit Fuse Box No. 2 (In J/B) ......... 9A-35
Junction Block (J/B) Connector / Fuse Layout .. 9A-37
Junction Block Inner Circuit (Overview) ............ 9A-38
Junction Block Inner Circuit (Detail) .................. 9A-40
System Circuit Diagram... .................................. 9A-45
System Circuit Diagram .. .................................. 9A-45
A-1 Cranking System Circ uit Diagram .............. 9A-46
A-2 Charging System Circu it Diagram .............. 9A-47
A-3 Ignition System Circu it Diagram ................. 9A-48
A-4 Cooling System Circuit Diagram................. 9A-49 A-5 Engine and A/C Control System Circuit
Diagram........................................................... 9A-50
A-6 A/T Control System Circuit Diagram........... 9A-55
A-7 Immobilizer System Circuit Diagram .......... 9A-57
A-8 Body Control System Circuit Diagram ........ 9A-58
B-1 Windshield Wiper and Washer Circuit Diagram........................................................... 9A-62
B-2 Rear Wiper and Washer Circuit Diagram ... 9A-63
B-3 Rear Defogger Circuit Diagram .................. 9A-64
B-4 Power Window Circuit Diagram .................. 9A-65
B-5 Power Door Lock Circu it Diagram .............. 9A-67
B-6 Power Mirror Circuit Diagram ..................... 9A-69
B-7 Horn Circuit Diagram .................................. 9A-70
B-8 Seat Heater Circuit Diagram....................... 9A-71
B-9 Keyless Start System Circuit Diagram........ 9A-72
C-1 Combination Mete r Circuit Diagram
(Meter)............................................................. 9A-73
C-2 Combination Mete r Circuit Diagram
(Indicator) ........................................................ 9A-74
C-3 Combination Mete r Circuit Diagram
(Warning Light)................................................ 9A-75
D-1 Headlight System Circuit Diagram ............. 9A-77
D-2 Position, Tail and Licence Plate Light System Circuit Diagram .................................. 9A-79
D-3 Front Fog Light System Circuit Diagram .... 9A-80
D-4 Illumination Light System Circuit Diagram .. 9A-81
D-5 Interior Light System Circuit Diagram......... 9A-82
D-6 Turn Signal and Hazard Warning Light System Circuit Diagram .................................. 9A-83
D-7 Brake Light System Circuit Diagram .......... 9A-85
D-8 Back-Up Light System Circuit Diagram ...... 9A-86
D-9 Headlight Beam Leveling System Circuit Diagram........................................................... 9A-87
D-10 Rear Fog Light Circuit Diagram ................ 9A-88
E-1 Heater System Circuit Diagram .................. 9A-89
E-2 Auto A/C System Circuit Diagram .............. 9A-91
F-1 Air-Bag System Circuit Diagram ................. 9A-93
F-2 Anti-Lock Brake System Circuit Diagram.... 9A-95
F-3 Electronic Stab ility Program System
Circuit Diagram .................. ............................. 9A-97
F-4 Power Steering System Circuit Diagram .... 9A-99
G-1 Audio System Circuit Diagram ................. 9A-101
G-2 Multi Information Display / Accessory Socket System Circuit Diagram .................... 9A-102
List of Connector .............................................9A-103