Downloaded from www.Manualslib.com manuals search engine 00
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Vo l u m e 1
Precautions............................................................... 00-iPrecautions ............................................................ 00-1
General Information ................ ................................... 0-i
General Information ............................................... 0A-1
Maintenance and Lubricatio n ................................. 0B-1
Engine ......................................................................... 1-i Precautions .............................................................. 1-1
Engine General Information and Diagnosis ........... 1A-1
Aux. Emission Control Devices .............................. 1B-1
Engine Electrical Devices....................................... 1C-1
Engine Mechanical ................................................. 1D-1
Engine Lubrication System .................................... 1E-1
Engine Cooling System .......................................... 1F-1
Fuel System ...........................................................1G-1
Ignition System....................................................... 1H-1
Starting System ....................................................... 1I-1
Charging System.....................................................1J-1
Exhaust System ..................................................... 1K-1
Suspension ................................................................. 2-i Precautions .............................................................. 2-1
Suspension General Diagnosis .............................. 2A-1
Front Suspension ................................................... 2B-1
Rear Suspension................ .................................... 2C-1
Wheels and Tires ................................................... 2D-1
Driveline / Axle ........................................................... 3-i Precautions .............................................................. 3-1
Drive Shaft / Axle ................................................... 3A-1
Brakes ......................................................................... 4-i Precautions .............................................................. 4-1
Brake Control System and Diagnosis .................... 4A-1
Front Brakes........................................................... 4B-1
Rear Brakes ........................................................... 4C-1
Parking Brake......................................................... 4D-1
ABS ........................................................................ 4E-1
Electronic Stability Program ................................... 4F-1
Vo l u m e 2
Precautions ............................................................... 00-iPrecautions ............................................................ 00-1
Transmission / Transaxle .... ...................................... 5-i
Precautions .............................................................. 5-1
Automatic Transmission/Transaxle ........................ 5A-1
Manual Transmission/Transaxle ............................ 5B-1
Clutch .....................................................................5C-1
Steering ....................................................................... 6-i Precautions .............................................................. 6-1
Steering General Diagnosis ................................... 6A-1
Steering Wheel and Column .................................. 6B-1
Power Assisted Steering System ...........................6C-1
HVAC ........................................................................... 7-i Precautions .............................................................. 7-1
Heater and Ventilation............................................ 7A-1
Air Conditioning System ......................................... 7B-1
Restraint ...................................................................... 8-i Precautions .............................................................. 8-1
Seat Belts ............................................................... 8A-1
Air Bag System ...................................................... 8B-1
Body, Cab and Accessories .... .................................. 9-i
Precautions .............................................................. 9-1
Wiring Systems ...................................................... 9A-1
Lighting Systems .................................................... 9B-1
Instrumentation / Driver Info. / Horn .......................9C-1
Wipers / Washers ...................................................9D-1
Glass / Windows / Mirrors ...................................... 9E-1
Security and Locks ................................................. 9F-1
Seats ..................................................................... 9G-1
Interior Trim ............................................................9H-1
Hood / Fenders / Doors .......................................... 9J-1
Body Structure ....................................................... 9K-1
Paint / Coatings ...................................................... 9L-1
Exterior Trim .......................................................... 9M-1
Control Systems ....................................................... 10-i Precautions ............................................................ 10-1
Body Electrical Control Sy stem ............................ 10B-1
Immobilizer Control System .................................10C-1
Keyless Start System ........................................... 10E-1
TABLE OF CONTENTS
Downloaded from www.Manualslib.com manuals search engine 1A-38 Engine General Information and Diagnosis:
Engine Basic InspectionS7RS0B1104009
This check is very important for troubleshooting when ECM has detected no DTC and no abnormality has been found
in “Visual Inspection”.
Follow the flow carefully.Step Action Yes No 1 Was “Engine and Emission Control System Check”
performed? Go to Step 2. Go to “Engine and
Emission Control
System Check”.
2 Check battery voltage
Is it 11 V or more? Go to Step 3. Charge or replace
battery.
3 Is vehicle equipped with keyless start control system? Go to Step 4. Go to Step 5.
4 Check keyless start control system malfunction
1) Check keyless start control system referring to “Keyless
Start System Operation In spection in Section 10E”.
Is check result satisfactory? Go to Step 5. Keyless start control
system malfunction.
5 Is engine cranked? Go to Step 6. Go to “Cranking System
Symptom Diagnosis in
Section 1I”.
6 Does engine start? Go to Step 7. Go to Step 9.
7 Check idle speed
1) Warm up engine to normal operating temperature.
2) Shift transmission to neutral position for M/T (“P” position
for A/T).
3) Make sure that all electrical loads are switched off.
4) Check engine idle speed with scan tool.
Is it 650 – 800 r/min.? Go to Step 8. Go to “Engine Symptom
Diagnosis”.
I2RH01110005-01
Downloaded from www.Manualslib.com manuals search engine 1A-146 Engine General Information and Diagnosis:
Non ESP® model
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure 1) Connect scan tool to DLC with ignition switch turned OFF.
2) Turn ON ignition switch and clear DTC by using scan tool.
3) Start engine and run it for 1 min. or more.
4) Check DTC.
REDWHTE03-6E03-12
6
3
7
REDWHT
1
[B]
[A]
G37E46
1234567
1234567
891011
891011
121314 121314
151617
18
19202122 [D]65
1615 14131211 43
2423 2122 10 9 8 7
21
1920 1817
C3417 16
26 2515 14
65 3
42
13 12
23 2224 1110 9
212019 87
18
1
C35
[E]
REDWHTC37-13C37-12REDWHTC34-17C34-7
2
1234567891011
141516
36 34 33 32 31 30 29 24 23
37
181920
[C] [F]
G49
E23-3E23-18
4
REDWHTG28-7G28-9REDWHTG49-19G49-18
5
REDWHTE03-10E03-8
G37-4G37-2
REDWHTE46-1E46-2REDWHTREDWHTG28-8G28-10
RED/BLKWHT/BLKG37-3G37-1
E03
15
16
17
18
19
20
21
22
23
24
25 2
3
4
5
6
7
8
9
10
11
12
1
13
14
26
E23C37
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
5557 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
4042 39 38
44
45 43 41 33 1
1213
238
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
5557 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
4042 39 38
44
45 43 41 331
1213
238
G281234567
8
910111213141516
1718
19
20
212223242526272829303132
I6RS0C110027-01
[A]: BCM connector (viewed from harness side) 1. ECM
[B]: ECM connector (viewed from harness side) 2. TCM (A/T model)
[C]: Combination meter connector (viewed from harness side) 3. BCM
[D]: TCM connector (viewed from harness side) 4. Combination meter
[E]: Keyless start control module connector (viewed from harness side) 5. Keyless start control module
[F]: ABS control module connector (viewed from harness side) 6. ABS control module
DTC detecting conditionTrouble area
Transmission error that is inconsistent between
transmission data and transmission monitor (CAN bus
monitor) data is detected more than 7 times continuously.
(1 driving detection logic) •ECM
•BCM
• ABS/ESP®
control module
• TCM (A/T model)
• Keyless start control module
• Combination meter
• Steering angle sensor (ESP ® model)
• CAN communication circuit
Downloaded from www.Manualslib.com manuals search engine 4E-25 ABS:
DTC U1073: Control Module Communication Bus OffS7RS0B4504018
Wiring Diagram
DTC Detecting Condition
Transmission error that is inconsistent between transmission data and transmission monitor (CAN bus monitor) data is
detected more than 7 times continuously.
REDWHTE03-6E03-12
1
4
7
REDWHT
2
[C]
[B]
G37E46
1234567
1234567
891011
891011
121314 121314
151617
18
19202122 [E]65
1615 14131211 43
2423 2122 10 9 8 7
21
1920 1817
C3417 16
26 2515 14
65 3
42
13 12
23 2224 1110 9
212019 87
18
1
C35
[F]
REDWHTC37-13C37-12REDWHTC34-17C34-7
3
1234567891011
141516
36 34 33 32 31 30 29 24 23
37
181920
[D] [A]
G49
E23-3E23-18
5
REDWHTG28-7G28-9REDWHTG49-19G49-18
6
REDWHTE03-10E03-8
G37-4G37-2
REDWHTE46-1E46-2REDWHTREDWHTG28-8G28-10
RED/BLKWHT/BLKG37-3G37-1
E03
15
16
17
18
19
20
21
22
23
24
25 2
3
4
5
6
7
8
9
10
11
12
1
13
14
26
E23C37
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
5557 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
4042 39 38
44
45 43 41 33 1
1213
238
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
5557 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
4042 39 38
44
45 43 41 331
1213
238
G281234567
8
910111213141516
1718
19
20
212223242526272829303132
I6RS0C450015-01
[A]: ABS control module connector (viewed from
terminal side) [F]: Keyless start control module connector
(viewed from harness side) 5. Combination meter
[B]: BCM connector (viewed from harness side) 1. ABS hydraulic unit / control module assembly 6. Keyless start control module (if equipped)
[C]: ECM connector (viewed from harness side) 2. ECM 7. Data link connector (DLC)
[D]: Combination meter connector (viewed from harness side) 3. TCM
[E]: TCM connector (viewed from harness side) 4. BCM
Downloaded from www.Manualslib.com manuals search engine Automatic Transmission/Transaxle: 5A-71
DTC P1774: CAN Communication Bus OffS7RS0B5104038
Wiring Diagram
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure1) Connect scan tool to DLC with ignition switch turned OFF.
2) Clear DTC.
3) Start engine and run it for 1 min. or more.
4) Check DTC.
REDWHTE03-6E03-12
1
4
7
REDWHT
2
[C]
[B]
G37E46
1234567
1234567
891011
891011
121314 121314
151617
18
19202122 [E]65
1615 14131211 43
2423 2122 10 9 8 7
21
1920 1817
C3417 16
26 2515 14
65 3
42
13 12
23 2224 1110 9
212019 87
18
1
C35
[F]
REDWHTC37-13C37-12REDWHTC34-17C34-7
3
1234567891011
141516
36 34 33 32 31 30 29 24 23
37
181920
[D] [A]
G49
E23-3E23-18
5
REDWHTG28-7G28-9REDWHTG49-19G49-18
6
REDWHTE03-10E03-8
G37-4G37-2
REDWHTE46-1E46-2REDWHTREDWHTG28-8G28-10
RED/BLKWHT/BLKG37-3G37-1
E03
15
16
17
18
19
20
21
22
23
24
25 2
3
4
5
6
7
8
9
10
11
12
1
13
14
26
E23C37
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
5557 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
4042 39 38
44
45 43 41 33 1
1213
238
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
5557 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
4042 39 38
44
45 43 41 331
1213
238
G281234567
8
910111213141516
1718
19
20
212223242526272829303132
I6RS0C510008-01
1. ABS control module [A]: Terminal arrangement of ABS control module connector (viewed from terminal side)
2. ECM [B]: Terminal arrangement of BCM connector (viewed from harness side)
3. TCM [C]: Terminal arrangement of ECM connector (viewed from harness side)
4. BCM [D]: Terminal arrangement of combination meter connector (viewed from harness side)
5. Combination meter [E]: Terminal arrangement of TCM connector (viewed from harness side)
6. Keyless start control module [F]: Terminal arrangement of Keyless start control module connector (viewed from harness side)
7. DLC
DTC detecting condition Trouble area
Transmission error that is incons istent between transmission data and
transmission monitor (CAN bus monitor) data is detected more than 7
times continuously. •ECM
•BCM
•TCM
• ABS control module
• Combination meter
• Keyless start control module
• CAN circuit
Downloaded from www.Manualslib.com manuals search engine 9A-45 Wiring Systems:
System Circuit Diagram
System Circuit DiagramS7RS0B910E001
Refer to “A-1 Cranking System Circuit Diagram”.
Refer to “A-2 Charging System Circuit Diagram”.
Refer to “A-3 Ignition System Circuit Diagram”.
Refer to “A-4 Cooling System Circuit Diagram”.
Refer to “A-5 Engine and A/C Control System Circuit Diagram”.
Refer to “A-6 A/T Control System Circuit Diagram”.
Refer to “A-7 Immobilizer System Circuit Diagram”.
Refer to “A-8 Body Control System Circuit Diagram”.
Refer to “B-1 Windshield Wiper and Washer Circuit Diagram”.
Refer to “B-2 Rear Wiper and Washer Circuit Diagram”.
Refer to “B-3 Rear Defogger Circuit Diagram”.
Refer to “B-4 Power Window Circuit Diagram”.
Refer to “B-5 Power Door Lock Circuit Diagram”.
Refer to “B-6 Power Mi rror Circuit Diagram”.
Refer to “B-7 Horn Circuit Diagram”.
Refer to “B-8 Seat Heater Circuit Diagram”.
Refer to “B-9 Keyless Star t System Circuit Diagram”.
Refer to “C-1 Combination Me ter Circuit Diagram (Meter)”.
Refer to “C-2 Combination Mete r Circuit Diagram (Indicator)”.
Refer to “C-3 Combination Meter Circuit Diagram (Warning Light)”.
Refer to “D-1 Headlight System Circuit Diagram”.
Refer to “D-2 Position, Tail and Licence Plate Light System Circuit Diagram”.
Refer to “D-3 Front Fog Light System Circuit Diagram”.
Refer to “D-4 Illumination Light System Circuit Diagram”.
Refer to “D-5 Interior Li ght System Circuit Diagram”.
Refer to “D-6 Turn Signal and Hazard Warning Light System Circuit Diagram”.
Refer to “D-7 Brake Light System Circuit Diagram”.
Refer to “D-8 Back-Up Light System Circuit Diagram”.
Refer to “D-9 Headlight Beam Leveling System Circuit Diagram”.
Refer to “D-10 Rear Fog Light Circuit Diagram”.
Refer to “E-1 Heater System Circuit Diagram”.
Refer to “E-2 Auto A/C System Circuit Diagram”.
Refer to “F-1 Air-Bag System Circuit Diagram”.
Refer to “F-2 Anti-Lock Brake System Circuit Diagram”.
Refer to “F-3 Electronic Stabilit y Program System Circuit Diagram”.
Refer to “F-4 Power Steeri ng System Circuit Diagram”.
Refer to “G-1 Audio Sy stem Circuit Diagram”.
Refer to “G-2 Multi Information Display / Accessory Socket System Circuit Diagram”.
Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-72
B-9 Keyless Start System Circuit DiagramS7RS0B910E018
BLKBLK
BLK
BLKBLK
YELBLU/REDPNK/BLKPPLGRY/BLU
YELBLU/REDPNK/BLKPPLGRY/BLU
YELBLU/REDPNK/BLKPPLGRY/BLU
G33
KLS
ECM
WHT/RED
WHT/REDWHT/RED
BLU/YEL
WHTRED
ORN
BLU/YEL
"C-3"
WR
G42143420
1819
BLK/ORN
BLK/ORN
9
5
J/B
15A RADIO
40
G348
10A
BACK
24
11
15A
ACC2
27
B
B
B
J/C
G17
B
A
A
J/C
BLU/WHT
BLU/WHT
C
C
J/C
G17
Main switch
(Key switch)
STEERING
LOCK PUSH SWITCH
G22456
1
O051
3
2
BRN29
BRN/YEL
301011RED/BLK
RED/BLK
B
B
J/C
Rear end
door
request
switch
G31
15ORN
ORN
ORN
1BLK/YEL
WHT/RED
378
STEERING
LOCK UNIT
Door antenna
L51
G4312
J01
L07 J261912
BLU
BLU
BLU
2
5
20
WHT/BLK
WHT/BLK6
Inside
antenna
2
12
GRN
GRN
5
9
LT GRN
LT GRN8
Luggage antenna
1
12
GRN/WHT
GRN/WHT
7
8
BLK/YEL
BLK/YEL
BLK/YEL
23
Door antenna
11
J09
L31 J28 L65 L66
WHT/GRN
WHT/GRN4
Rear end
antenna
3
12
RED/BLU
RED/BLU
3
10
L59
1912
WHT/RED
WHT/RED
WHT/RED
24
4
20
G17
B
B
J/C
G15
10
BLK
BLKBLK
32
J292
1
Request
switch
36
1914
J13
Actuator
state
switch
O01 L422
16
BLK
37
1814
J09
L31
J272
1
Request
switch
16
J06
Actuator
state
switch
34
BLK
BLK
33
18
J01
L07
(CAN) RHD
A
LHD
B
AB10
5AB5
10
AB8
7AB7
8
614G43
L5117G03 L337G43 L517G03 L33
423242324L42
O01
L31
J09
L07
J01
B
J/C
B
L24
I7RS0B910924-01
Downloaded from www.Manualslib.com manuals search engine Security and Locks: 9F-5
Keyless Entry System Operation InspectionS7RS0B9604004
NOTE
When performing the this inspection, make
sure to have any of the door once opened/
closed after the ignition key has been
removed from the ignition key cylinder.
1) Confirm that power door lock system operates normally, refer to “Power Door Lock System
Operation Inspection”.
2) All doors are closed and unlocked.
3) Check the following operation: a) Push “lock” button (1 ) on transmitter (2) or
remote controller once, and check all doors lock
and hazard waning lights flash once.
b) Push “unlock” button (3) on transmitter (2) or remote controller twice, and check all doors
unlock and hazard waning lights flash twice and
interior light turns on several seconds with the
interior light switch in the middle position. If malfunction is found, go to “Keyless Entry System
Symptom Diagnosis (If Equipped)”.
Door Lock Function of Keyless Start System
Symptom Diagnosis (If Equipped)
S7RS0B9604005
Proceed to “Keyless Start System Symptom Diagnosis in
Section 10E” in case that doors cannot be locked and
unlocked by operating the request switch at the outside
door handle.
Rear End Door Opener System Symptom DiagnosisS7RS0B9604006
NOTE
• Use of SUZUKI scan tool makes it easy to check wh
ether a faulty condition is on the input side or
output side of BCM. For checking procedure, re fer to “Diagnosis Using Output Test Function of
SUZUKI Scan Tool” under “Scan Tool Data in Section 10B”.
• Check each part in the order from the top of the following list.
Rear End Door Opener System Operation InspectionS7RS0B9604007
1) Unlock all doors by using manu al lock switch, keyless entry transmitter, or key cylinder switch.
2) Make sure that latch of rear end door is released from striker when rear end door opener switch is pushed. If malfunction is found, go to “Rear End Door Opener System Symptom Diagnosis”.
1
3
2I4RS0B960013-01
ConditionPossible cause Correction / Reference Item
Rear end door can not be
opened Circuit fuse blown
Replace fuse and check for short circuit.
Rear end door opener switch faulty Check rear end door opener switch referring to
“Rear End Door Opener Switch Inspection”.
Rear end door actuator faulty Check rear end door actuator referring to
“Power Door Lock Actuator Inspection”.
Wiring or grounding faulty Repair circuit.
BCM faulty Replace after making sure that none of above
parts is faulty.