Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-9
Air Intake System DescriptionS7RS0B1101006
The main components of the air intake system are air cleaner (1), air cleaner outlet hose (2), electric throttle body (3)
(for the details, refer to “Description of Electric Throttle Body System”.), and intake manifold (4).
The air (by the amount corresponding to throttle valve (5) opening and engine speed) is filtered by the air cleaner,
distributed by the intake, and finally drawn into each combusti on chamber. Electric throttle body is not equipped with
IAC valve for idle speed control. Idle speed control is done by the throttle actuator (6) which opens/closes the throttle
valve. (For the details, refer to “Description of Electric Throttle Body System”).
Description of Electric Throttle Body SystemS7RS0B1101007
The Electric Throttle Body System consists of electric throttle body asse mbly, APP sensor assembly, ECM and throttle
actuator control relay.
Among them, assembly components are as follows.
• Electric throttle body assembly: throttle valve, throttle actuator, 2 throttle position sensors
• APP sensor assembly: Accelerator pe dal, 2 accelerator position sensors
Operation Description
ECM (5) detects opening (depressed extent of pedal) of the accelerator pedal based on signal voltage of the APP
sensor (1) and using that data and engi ne operation condition, it calculates the optimum throttle valve opening. On the
other hand, it detects the throttle valve opening based on the signal voltage of the throttle position sensor (3) included
in the throttle body (2) and compares it with above calculated optimum throttle valve opening. When there is a
difference between them, ECM controls the duty ratio (100% – 0%) according to this difference to drive the throttle
actuator (motor) (4) included in the throttle body. When th ere is no difference, ECM controls the duty ratio to about
15% to maintain the throttle valve opening . In this way, the throttle valve (17) is opened and closed to achieve the
optimum throttle valve opening.
In this system, as the thrott le position sensor and APP sensor have 2 sensors (main and sub) each, highly accurate
and highly reliable control and abnormality detection are assured. Also, when ECM detects an abnormality in the
system, it turns off the th rottle actuator control relay (8) to step controlling the throttle actuator.
When the throttle actuator control relay is turned off, the throttle valve is fixed at the specified opening below from its
completely closed position (default openin g) by the force of the return spring and open spring included in the throttle
body.
This throttle body is not equipped with IAC valve for idle speed control. Idle speed control is done by the throttle
actuator which opens/closes the throttle valve.
4 2
1
3
5
6
I5RW0A110006-02
Downloaded from www.Manualslib.com manuals search engine 1A-22 Engine General Information and Diagnosis:
Diagnostic Information and Procedures
Engine and Emission Control System CheckS7RS0B1104001
Refer to the following items for the details of each step.Step Action Yes No 1 ) Customer complaint analysis
1) Perform customer complaint analysis referring to “Customer Complaint Analysis”.
Was customer complaint analysis performed? Go to Step 2. Perform customer
complaint analysis.
2 ) DTC / Freeze frame data check, record and clearance
1) Check for DTC (including pending DTC) referring to “DTC / Freeze Frame Data Check, Record and
Clearance”.
Is there any DTC(s)? Print DTC and freeze
frame data or write them
down and clear them by
referring to “DTC
Clearance”, and go to
St ep 3 .Go to Step 4.
3 ) Visual inspection
1) Perform visual inspection referring to “Visual Inspection”.
Is there any faulty condition? Repair or replace
malfunction part, and go
to Step 11.
Go to Step 5.
4 ) Visual inspection
1) Perform visual inspection referring to “Visual Inspection”.
Is there any faulty condition? Repair or replace
malfunction part, and go
to Step 11.
Go to Step 8.
5 ) Trouble symptom confirmation
1) Confirm trouble symptom referring to “Trouble Symptom Confirmation”.
Is trouble symptom identified? Go to Step 6.
Go to Step 7.
6 ) Rechecking and record of DTC / Freeze frame data
1) Recheck for DTC and freeze frame data referring to “DTC Check”.
Is there any DTC(s)? Go to Step 9.
Go to Step 8.
7 ) Rechecking and record of DTC / Freeze frame data
1) Recheck for DTC and freeze frame data referring to “DTC Check”.
Is there any DTC(s)? Go to Step 9.
Go to Step 10.
8 ) Engine basic inspection and engine symptom
diagnosis
1) Check and repair according to “Engine Basic Inspection”
and “Engine Symptom Diagnosis”.
Are check and repair complete? Go to Step 11. Check and repair
malfunction part(s), and
go to Step 11.
9 ) Troubleshooting for DTC
1) Check and repair according to applicable DTC diag. flow.
Are check and repair complete? Go to Step 11. Check and repair
malfunction part(s), and
go to Step 11.
10 ) Intermittent problems check
1) Check for intermittent problems referring to “Intermittent Problems Check”.
Is there any faulty condition? Repair or replace
malfunction part(s), and
go to Step 11.
Go to Step 11.
Downloaded from www.Manualslib.com manuals search engine 1A-24 Engine General Information and Diagnosis:
Step 1: Customer Complaint Analysis
Record details of the problem (failure, co mplaint) and how it occurred as described by the customer. For this purpose,
use of such an inspection form will fac ilitate collecting information to the point required for proper analysis and
diagnosis. Customer problem inspection form (Example)
NOTE
This form is a standard sample. It should be modified according to conditions characteristic of each
market.
I2RH01110010-02
Downloaded from www.Manualslib.com manuals search engine 1A-26 Engine General Information and Diagnosis:
DTC CheckS7RS0B1104003
NOTE
• There are two types of OBD system depending on the vehicle specification.
For details, refer to “Precaution on On-
Board Diagnostic (OBD) System”.
• The MIL is turned on when the ECM and/or TCM detect malfunction(s). Each ECM and
TCM stores diagnostic information as the
diagnostic trouble code (DTC) in its
memory and outputs th e DTC to the scan
tool.
Therefore, check both of the ECM and TCM
for any DTC with the SUZUKI scan tool
because the DTC stored in ECM and TCM
is not read and displayed at a time.
However, each of the ECM and TCM needs
not to be checked with the generic scan
tool because the DTC stored in ECM and
TCM is read and displayed at a time.
Using Scan Tool
1) Prepare OBD generic scan tool or SUZUKI scan tool.
2) With ignition switch turned OFF, connect it to DLC (1) located on underside of instrument panel at
driver’s seat side.
Special tool
(A): SUZUKI scan tool
3) Turn ignition switch ON and confirm that MIL lights.
4) Read DTC, pending DTC and freeze frame data according to instructions displayed on scan tool and
print them or write them down. Refer to scan tool
operator’s manual for further details.
If communication between scan tool and ECM is not
possible, check if scan tool is communicable by
connecting it to ECM in another vehicle. If
communication is possible in this case, scan tool is
in good condition. Then check data link connector
and serial data line (circuit) in the vehicle with which
communication was not possible. If connector and
circuit are OK, check that power supply and ground
circuits of ECM and DLC are in good condition
referring to “ECM Power and Ground Circuit Check”. 5) After completing the check,
turn ignition switch OFF
and disconnect scan tool from data link connector.
Without Using Scan Tool (Hong Kong Model) 1) Turn ignition switch to OFF position.
2) Using service wire, ground diagnosis switch terminal (1) of diagnosis connector (2).
3) Turn ON ignition switch and check DTC displayed on
odometer (3) of combination meter.
When more than 2 DTCs are stored in memory,
blinking for each DTC star ts with the smallest DTC
number in increasing order. Also, DTC is indicated
repeatedly until the ignition switch is turned OFF or
disconnect service wire.
NOTE
When no DTC is detected, display on
odometer of combinatio n meter is “0000”.
4) After completing the check, turn ignition switch to
OFF position and disconnect service wire from
diagnosis connector.
(A)
1
I4RS0B110026-01
21
3
I5RS0C110009-01
Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-27
DTC ClearanceS7RS0B1104004
NOTE
There are two types of OBD system
depending on the vehicle specification.
For details, refer to “Precaution on On-Board
Diagnostic (OBD) System”.
Using Scan Tool1) Connect OBD generic scan to ol or SUZUKI scan tool
to data link connector in the same manner as when
making this connection for DTC check.
2) Turn ignition switch OFF and then ON.
3) Erase DTC and pending DTC according to instructions displayed on scan tool. Refer to scan
tool operator’s manual for further details.
4) After completing the clear ance, turn ignition switch
OFF and disconnect scan tool from data link
connector.
NOTE
DTC and freeze frame data stored in ECM
memory are also cleared in the following
cases. Be careful not to clear them before
keeping their record.
• When power to ECM is cut off (by disconnecting battery cable, removing
fuse or disconnecting ECM connectors).
• When the same malfunction (DTC) is not detected again during 40 engine warm-up
cycles. (See “Warm-Up Cycle” of “On-
Board Diagnostic System Description”.)
Without Using Scan Tool (Hong Kong Model)
1) Turn ignition switch to OFF position.
2) Disconnect battery negative cable for specified time below to erase diagnostic trouble code stored in
ECM memory and reconnect it.
Time required to erase DTC
DTC TableS7RS0B1104005
NOTE
• There are two types of OBD system depending on the vehicle specification.
• For details, refer to “Precaution on On-Board Diagnostic (OBD) System”.
• For non-Euro-OBD model, some of DTC No. with delta ( U) mark in the following table can not be
detected by ECM depending on vehicl e specification and local regulation.
• DTC with square ( †) mark in the following table can be detected only for Hong Kong model.
• DTC with circle ( {) mark in the following table can be detected only for Euro OBD model and Hong
Kong model.
• For Euro OBD model, with the generic scan tool, onl y star (*) marked DTC No. in the following table
can be read.
• 1 driving cycle: MIL lights up when DTC is detected during 1 driving cycle.
• 2 driving cycles: MIL lights up when the same DTC is detected also in the next driving cycle after DTC is detected and stored temporarily in the first driving cycle.
• *2 driving cycles: MIL blinks or lights up. Refer to “DTC P0300 / P0301 / P0302 / P0303 / P0304: Random / Multiple
Cylinder Misfire Detected / Cylinder 1 / Cylinder 2 / Cylinder 3 / Cylinder 4 Misfire Detected” for
details.
Ambient temperature Time to cut power to ECM
Over 0 °C (32 ° F) 30 sec. or longer
Under 0 °C (32 °F) Not specifiable.
Select a place with higher
than 0 °C (32 °F)
temperature.
DTC No. Detecting item Detecting condition
(DTC will set when detecting:) MIL
) *P0010 “A” camshaft position actuator
circuit Oil control valve circuit open or short. 1 driving
cycle
) *P0011 “A” camshaft position – timing
over-advanced or system
performance Actual value of advanced va
lve timing does not reach
target value, or valve timi ng is advanced although ECM
command is most retarding. 2 driving
cycles
) *P0012 “A” camshaft position – timing
over-retarded 2 driving
cycles